| Customization: | Available |
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| After-sales Service: | / |
| Warranty: | The Whole Device Has a 12-Month Free Warranty. |
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Introducing the state-of-the-art two-color chain-type water-based ink printer, a marvel of modern printing technology designed for unparalleled efficiency and precision.
I. Core Functions and Technical Advantages
1. Two-Color High-Precision Printing System
Dual-Group Independent Printing Unit: This innovative system features two separate water-based ink printing modules, enabling the simultaneous execution of dual colors-be it primary + secondary or special color + intricate patterns-culminating in the seamless formation of complex graphics in one go.
FLEXO Flexographic Printing Technology: Utilizing a water-based anilox roller ink supply mechanism, paired with a high-precision ceramic anilox roller ranging from 300-600LPI, this technology guarantees consistent ink transfer and clarity in printing up to an impressive 1200dpi. Text can be elegantly printed as small as 1.5mm, with dot reproduction precision at ±0.1mm.
360° Phase Electric Fine-Tuning: Our printing wheel offers a 20mm lateral adjustment alongside a 360° electric phase fine-tuning capability, delivering exceptional color registration precision of ±0.8mm, perfectly catering to the demands of high-precision packaging.
2. Chain Drive System
Roller Chain Drive Structure: Engineered with a robust roller chain adhering to ISO 606 standards, this structure boasts a transmission efficiency exceeding 98%, adeptly handling prolonged high-load operations and variable speed requirements from 10 to 70 m/min with ease.
Circulating Lubrication Oil Supply System: To maintain peak performance and longevity, the gearbox incorporates an automatic circulating lubrication system, significantly reducing operational noise to below 75dB and extending gear life by over 30%, ensuring unwavering color registration stability.
Automatic Chain Tension Compensation: This system includes a sophisticated tension sensor and servo motor mechanism that vigilantly oversees chain tightness, automatically adjusting to prevent any printing deviations caused by chain elongation.
3. Environmentally Friendly Water-Based Ink Printing Technology
Water-Based Ink Compatibility: Embracing water-soluble FLEXO ink in line with EU REACH standards, our technology ensures VOC emissions stay below 100ppm, eliminating any unpleasant odors, thereby perfectly suiting sensitive packaging sectors such as food and pharmaceuticals.
Ink Automatic Circulation System: During machine downtime, our system ensures the rubber wheel idles automatically to avert ink drying. Coupled with a pneumatic diaphragm pump and an independent ink-distributing motor, it achieves zero ink wastage and rapid color changes in under 5 minutes.
Hot Air Drying System: Featuring an integrated three-stage hot air drying module with adjustable temperatures from 50-120ºC, this system achieves drying speeds up to 30 m/min, satisfying the drying demands of diverse materials including film and paper.
2. Key Technical Parameters
Item Parameter Range Advantages
Printing Width: 1400-2000mm (optional customization) - Perfectly tailored for three-, five-, and seven-layer corrugated cardboard as well as wide-width films.
Applicable Materials: Supports a spectrum of packaging substrates including Cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), and aluminum foil.
Mechanical Speed: Variable between 10-70 meters/minute with stepless speed regulation, ensuring precise low-speed debugging and extraordinary efficiency at high-speed production.
Color Registration Accuracy: ±0.8mm - Setting an industry benchmark by meeting the intricate needs of fine pattern printing.
Power Supply Power: 380V/50Hz, total power consumption at 25-40kW - An energy-saving marvel, this design conserves 15% more power than traditional equipment.
Dimensions: Length of 8-12 meters, Width of 2.5 meters, Height of 2.8 meters - A modular masterpiece, streamlined for optimal workshop layout and maintenance ease.
3. Intelligent and Humanized Design
1. Automatic Control System
Experience seamless precision with our intuitive PLC + touch screen operation system. Harness the power of the Siemens PLC controller and a vibrant 10.4-inch color touch screen, designed to streamline your workflow. Effortlessly preset parameters, dive into fault diagnostics, and access comprehensive production data statistics, including output insights, energy consumption tracking, and downtime analytics.
Elevate your operational efficiency with our state-of-the-art Remote Monitoring Function (optional). Through the Industrial Internet of Things module (IIoT), gain unparalleled access to real-time equipment status, proactive early warning alerts, and OTA firmware upgrades. This innovation is engineered to optimize your operation and maintenance processes, pushing the boundaries of productivity.
2. Quick Plate Change and Maintenance
Revolutionize your workflow with our Track Sliding Printing Unit. Featuring a pneumatic locking system paired with an electric opening and closing structure, this unit ensures seamless plate changes in under 10 minutes. Additionally, the anilox roller is easily interchangeable without halting operations, maximizing efficiency.
Discover the future of maintenance with our Modular Wearing Parts Design. The anilox roller, rubber roller, and scraper, along with other consumables, feature standardized interfaces for effortless replacement. Longevity is key, with vital components like chains and gears boasting a lifespan exceeding 8000 hours.
3. Safety Protection
Prioritize safety with our Fully Enclosed Protective Cover. Equipped with a grating sensor and emergency stop button, this system ensures human-machine isolation. The anti-winding shield on the transmission part adheres to stringent CE safety standards, safeguarding your operations.
Prevent pollution accidents with our innovative Ink Leakage Detection system. This solution integrates a liquid level sensor and ink leakage alarm to provide real-time monitoring of ink tank and pipeline status, ensuring a clean and safe production environment.
IV. Application Fields and Typical Cases
1. Core Application Scenarios
Transform your packaging printing processes with our solution, perfect for graphic printing on cartons, paper boxes, and flexible packaging bags, including food and medicine packaging.
Achieve superior quality with our Two-Color Overprinting for labels and logos. Ideal for industrial, logistics, and anti-counterfeiting labels, this technology ensures precision and clarity.
For Special Material Processing, our machine offers high-precision printing for materials like aluminum foil, synthetic leather, and composite materials, meeting the most demanding standards.
2. Industry Cases
In the food packaging sector, a leading dairy company has revolutionized its production by using our machine to print milk cartons. With water-based ink meeting FDA food contact standards, the company has witnessed a 40% increase in annual production capacity.
The medical industry benefits from our technology as well. A pharmaceutical factory achieves precise two-color printing for drug batch numbers and anti-counterfeiting codes, all meeting GMP certification requirements for color accuracy.
V. After-Sales Service and Certification
1. Service System
Enjoy peace of mind with our comprehensive Warranty for the Whole Machine. Benefit from a 1-year warranty, extendable to 2 years for core components, alongside lifetime maintenance support.
Our Technical Support Team is at your service 24/7, providing remote diagnosis and troubleshooting to ensure uninterrupted operations.
We offer a robust Training Service, including free operation training, process guidance, and an ink debugging manual, ensuring smooth integration and optimal performance.
2. Certification Qualification
Our commitment to sustainability is reflected in our Environmental Certification. The water-based ink meets EU REACH certification, and our equipment aligns with ISO 14001 standards for environmental management.
Our Quality Certification guarantees excellence. With CE certification and key components sourced from reputable imported brands, true quality is assured.
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