Product Description
1. Paper Feeding Section:
Experience cutting-edge innovation in paper feeding with our servo pressure-free extended front edge system. By eliminating the need for a paper guide rubber roller and embossing roller pressure design, cardboard is seamlessly transferred to the printing roller via a front edge vacuum. The synchronization of the power input gear with the outer circle of the vacuum paper guide wheel simplifies operations, extending auxiliary paper feeding time while ensuring effortless adjustment.
Our paper feeding section features the French Martin front edge structure with a tilting lifting table. Designed to minimize paper jams and cardboard damage, this system excels with single corrugated and curved cardboard. The Martin bellows, a snail-type suction blower, provides strong suction for high-strength and heavier cardboard, ensuring precise alignment. The light-pressure bearing wheel frame design eases weight load during high cardboard placements, enhancing bellows speed in the pressure-free section.
Revolutionize your cardboard feeding process with our pressure-free front edge system. Eliminating the traditional paper guide rubber roller, this system prevents cardboard damage, maintaining physical integrity and offering unmatched paper choice flexibility. The absence of the roller mechanism safeguards all cardboards during transit, achieving what other systems cannot.
1. Machine Clutch:
1) Safety first with our electric control machine clutch-an alarm bell rings continuously during movement, ensuring operator safety.
2) Pneumatic Interlocking Device
3) Equipped with energy-efficient variable frequency motors and controllers, our main motor and fan start smoothly, complete with motor start protection.
2. Front Edge Paper Feeding System
1) Ensure flawless paper feeding with suction-assisted technology. The 7.5KW fan's adjustable air volume caters to cardboard bending for smooth operation.
2) Effortless and robust paper movement is achieved through cylinder-driven lifting and dropping.
3) Experience convenience with one-touch electric adjustments for the side, front, and rear baffles.
4) Taiwan's super-resistant front edge paper feeding wheel is renowned for its durability and wear resistance.
5) Opt for either continuous or interval paper feeding with our versatile interval paper feeding device.
6) Monitor production seamlessly with our seven-inch computer touch screen, displaying production volume and counting alarms.
3. Automatic Zeroing Device
1) Achieve precision with electric and automatic zeroing in both the paper feeding and die-cutting units.
2) Minimize waste with our general carton's automatic zeroing feature, allowing two trial prints for accurate adjustment.
4. Dust Removal Device
1) Elevate printing quality with our brush dust removal system, effectively clearing impurities from the cardboard's surface.
2) Benefit from an impressive storage capacity of up to 999 orders, offering precise and efficient automatic alignment.
3) Simplify operations with one-key alignment and easy slot size adjustments.
2. Printing Section: (Optional 1-4 Color Printing)
1. Majestic Printing Roller:
1) Outer Diameter: A robust 395mm, extending to 405mm with the plate, ensuring precision in every print.
2) Expertly crafted, the steel pipe's surface is ground to perfection and encased in hard chrome for unmatched durability.
3) Precision-engineered balance correction ensures seamless and smooth operation.
4) Features a ratchet fixed plate rolling shaft for steadfast performance.
5) Accommodates full plate hanging with a plate slot perfectly designed for 9mm hanging plate strips.
6) Effortless plate management with an electrically controlled foot switch for forward and reverse rotation.
2. Dynamic Printing Roller:
1) Compact and efficient with a 159mm outer diameter.
2) Ground and hard chrome plated, the steel pipe's surface guarantees longevity and precision.
3) Balanced correction supports fluid, uninterrupted operations.
4) Manually adjustable gap dial offers a versatile adjustment range from 0-12mm for precise customization.
3. Advanced Paper Feeding Rollers:
1) Upper roller: 99mm in outer diameter, crafted from thick-walled steel and features a swift paper guide wheel for rapid adjustments.
2) Lower roller: With a 156mm outer diameter, this thick-walled steel pipe boasts surface grinding and hard chrome plating, ensuring resilience.
3) Manual gap dial adjustment for the paper feeding roller with a 0-12mm range, offering fine-tuned control.
4. Exquisite Steel Anilox Roller:
1) Outer Diameter: φ213, with an optional mesh number range of 180, 200, 220, 240, 260, catering to diverse printing needs.
2) Immaculately ground and chrome-plated, the mesh is precision-pressed for exceptional print quality.
3) Achieves balance correction for smooth operation, ensuring consistent dots and uniform inking.
4) Equipped with an advanced wedge overrunning clutch, it distributes ink evenly and facilitates easy cleaning.
5) Offers manual adjustment of the anilox gap dial for precise control.
5. Superior Rubber Roller:
1) Diameter: φ200mm, engineered for optimal performance.
2) Steel pipe surface is wrapped in wear-resistant rubber, maintaining perfect balance for extended use.
3) Expertly ground in the middle and high parts, enhancing the ink transfer effect for superior results.
4) Rubber hardness is calibrated to 60-65 degrees, optimizing performance.
5) Fitted with a Yunmo silent motor to ensure quiet operation.
6. Precision Phase Adjustment Mechanism:
1) Incorporates a planetary gear structure, heralding unmatched precision.
2) Offers a 360-degree electric digital adjustment of the printing phase, operable during both running and stopping.
3) Enables electric lateral position adjustment within a ±10mm range for impeccable alignment.
7. Innovative Ink Circulation System:
1) Equipped with a pneumatic diaphragm pump, guaranteeing a stable ink supply and effortless operation and maintenance.
2) Includes an ink filter to effectively sieve out impurities, ensuring pristine quality.
8. Secure Printing Phase Fixing Device:
1) Features an electromagnetic clutch brake system for enhanced control.
2) During phase adjustment, the brake mechanism maintains the machine's original gear position, ensuring precision.
9. Reliable Oil Supply Device:
1) Incorporates a mechanical oil pump to circulate oil efficiently, ensuring smooth operation.
2) Embrace precision with our circulating oil supply system, ensuring that each gear receives consistent inking and that the oil level across each group is perfectly balanced for optimal performance.
Three-die cutting section
1. Die roller (lower roller)
1) Experience superior craftsmanship with an outer diameter of φ360mm. (excluding die)
2) Constructed from robust cast steel, the surface is meticulously ground and enhanced with a hard chrome plating for longevity and resilience.
3) Enjoy increased operational stability with our precision-balanced adjustments, tailored for your convenience.
4) Designed with precision, the spacing between the die fixing screw holes is a uniform 50mm*50mm for seamless integration.
5) Optimally designed for dies of a height of 25.4mm, ensuring compatibility and flexibility.
6) Our machine accommodates die cutting thicknesses of 16mm for three-layer boards and 13mm-15mm for five-layer boards, offering versatility in your projects.
2. Rubber pad roller (upper roller)
1) Engineered with an outer wall dimension of φ388.9mm, promising durability and precision.
2) Crafted from premium cast steel, the surface is ground and hard chrome plated for unmatched durability and performance.
3) Precision-balanced adjustments are in place to ensure stable and consistent operation at all times.
4) Features an advanced electric adjustment system that seamlessly manages the gap with the die roller.
5) The pad's thickness is meticulously designed at 8mm, with an outer diameter of φ404.9mm and a width of 250mm for optimal functionality.
3. Transverse movement and repair device:
1) The mechanical transverse movement extends 40mm, with a floating device that automatically compensates line speed, ensuring uniform pad wear and prolonged service life.
2) Our electric repair device enhances pad reuse, allowing for 3-4 efficient repairs, maximizing economic value.
3) The pneumatic automatic separation device of the die-cutting roller minimizes pad wear, significantly extending the lifespan of your equipment.
4. Plate-free fixture:
1) Our innovative multi-functional die-cutting system eliminates the need for templates for conventional boxes, simplifying your processes.
2) Achieve similar results to thin knife slotting while saving on production costs, enhancing your profitability.
3) With 13 servo motors, adjust pre-pressure, pressure lines, and plate-free knife ring sizes effortlessly. Input the cardboard dimensions and experience the convenience of one-key slotting size adjustments.
4. Transmission gear:
1. Crafted from 40Cr high-quality alloy steel that is tempered, ground, and nitrided, ensuring exceptional durability and strength.
2. Our gears boast six-level precision for smooth operation, low noise, and extended longevity, maintaining color printing accuracy over time.
3. The entire machine's transmission parts feature a keyless connection (expansion sleeve) to eliminate connection gaps, ideal for high-speed, high-torque operations.
5. Oil supply device:
1) The mechanical oil pump ensures a reliable oil supply cycle, integral for maintaining system functionality.
2) Our circulation oil supply system provides uniform gear oiling and maintains balanced oil levels for each group, enhancing efficiency.
3) Utilizing a closed spray lubrication system, we ensure precise transmission accuracy and prolong the life of your machinery.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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