| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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**Introducing Our 5+1 High-Definition Water-Based Ink Printing Machinery**
The revolutionary 5+1 high-definition water-based ink printing machinery is a pinnacle of advanced packaging solutions. Offering unparalleled multi-color, high-precision printing capabilities, this machine seamlessly integrates environmental sustainability with cutting-edge intelligent control. Ideal for cartons, paper boxes, and flexible packaging, its innovative design boasts five distinct printing units plus an additional multifunctional efficiency unit. Whether glazing, die-cutting, or spot coloring, this machinery excels in handling complex graphics in one streamlined process, catapulting both production efficiency and printing quality to new heights. Let's explore its core technology, application versatility, and performance excellence.
1. **Core Technology and Functional Advantages**
Five Sets of High-Precision Printing System
Independent Five-Color Printing Unit: Each module harnesses state-of-the-art FLEXO flexographic technology, apt for eco-friendly water-based inks that adhere to stringent EU REACH standards. With VOC emissions under 100ppm, it's perfect for sensitive packaging, including food and pharmaceuticals.
Micron-Level Color Registration Precision: Our system ensures supreme accuracy with servo motor-driven mechanics and 360° electric phase finetuning. Achieving an impressive ±0.5mm color registration precision on flat cardboard, it can print text as small as 1.5mm, boasting ±0.1mm dot reproduction accuracy.
Rapid Plate Change Design: Thanks to pneumatic locking and a track sliding mechanism, changing plates takes under 10 minutes. Plus, our innovative design allows anilox roller changes without halting operations.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: Featuring an integrated chamber scraper glazing system, it enables both partial and full glazing, enhancing surface sheen and durability at impressive drying speeds of 30 meters/minute.
Die-Cutting/Slotting Function: Select models include a linked die-cutting unit, simplifying creasing, slotting, and die-cutting of corrugated cardboard, thus minimizing subsequent processing needs.
Spot Color Printing Expansion: Customize the sixth unit as a special spot color channel, catering to unique ink demands, including metallics and fluorescents.
Intelligent Automation Control System
PLC + Touch Screen Operation: Utilizing Siemens PLC paired with a 10.4-inch color touch screen, it supports parameter presets, fault diagnostics, and comprehensive production data analysis, including output and energy consumption statistics.
Remote Monitoring (Optional): Enhance operational efficiency with our Industrial Internet of Things (IIoT) module. It offers real-time equipment monitoring, proactive alerts, and seamless OTA firmware updates, slashing operation and maintenance costs.
Tension Closed-Loop Control: With its tension sensor and servo motor synergy, it dynamically adjusts paper tape tension, preventing any printing drift.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: Our integrated module, adjustable from 50-120ºC, is complemented by infrared radiation, achieving drying speeds of 30 meters/minute. This supports diverse materials from films to papers.
Ink Zero Waste System: The innovative rubber wheel idles during machine stops, while a pneumatic diaphragm pump dispenses ink via an independent motor, enabling swift ink color changes in under 5 minutes with ink recycling.
2. **Key Technical Parameters**
Project Parameter Range Advantages
Printing Width: Ranging from 1400-2000mm (customizable), it adeptly handles three-, five-, and seven-layer corrugated cardboard and expansive-width films.
Applicable Materials: Supports a spectrum of substrates including cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic films (PE/PET), and aluminum foil, making it highly versatile for packaging needs.
Mechanical Speed: With 10-70 meters/minute stepless speed regulation, it ensures precision at lower speeds and supreme efficiency during high-speed operations.
Color registration accuracy is at an exceptional industry-leading level of ±0.5-0.8mm, ensuring precise and intricate pattern printing that meets the highest standards of quality and detail.
Operating with a power supply of 380V/50Hz and a total power ranging from 25-40kW, our advanced energy-efficient design conserves 15% more power than conventional equipment, offering significant cost savings.
The machine's dimensions are thoughtfully designed at 8-12 meters (length) × 2.5 meters (width) × 2.8 meters (height), featuring a modular design that facilitates effortless workshop layout integration and straightforward maintenance.
3. Explore a diverse array of application areas and typical scenarios where our machine excels:
The realm of packaging printing is revolutionized with our cutting-edge technology.
For carton and paper boxes, enjoy seamless multi-color graphics and glazing in a single pass, ideal for e-commerce logistics boxes, gift boxes, and beyond.
Experience unmatched precision with soft packaging, supporting high-definition printing on film materials perfect for food bags and daily chemical packaging solutions.
Labels and logos are impeccably crafted with our advanced printing capabilities.
Industrial labels are enhanced with precision two-color overprinting for batch numbers and QR codes that align with stringent GMP certification color accuracy requirements.
Anti-counterfeiting labels are fortified with spot color printing and localized glazing, elevating the security and authenticity of your products.
Special material processing expands the possibilities of high-precision applications.
Aluminum foil and composite materials benefit from our high-precision printing, perfectly suited for pharmaceutical aluminum foil packaging and electronic component shielding materials.
IV. Our intelligent and humanized design sets new benchmarks in user experience.
Experience quick maintenance and enhanced safety protection features.
With modular wearing parts such as anilox rollers and rubber rollers, enjoy the convenience of standardized interfaces for easy replacement. Key components, including chains and gears, boast a remarkable lifespan exceeding 8,000 hours.
Safety is paramount with our fully enclosed protective cover, equipped with grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, all conforming to CE safety standards.
Optimize operations with comprehensive data management capabilities.
Generate detailed production reports with real-time data recording of parameters like printing speed, ink usage, and downtime, enabling insightful production efficiency analysis.
The CIP4 data interface seamlessly connects to the enterprise ERP system, facilitating effortless transmission of orders and process parameters.
V. Our after-sales service and certification provide unparalleled peace of mind.
Enjoy a 1-year comprehensive machine warranty, with core components extended to 2 years. Benefit from our 7×24 hours remote diagnosis and prompt engineer on-site service within 48 hours (domestically).
Our commitment to the environment is underscored by our water-based ink, which has achieved EU REACH certification, along with equipment compliance with the ISO 14001 environmental management system.
Quality is assured with CE certification, and the integrity of key components such as motors and sensors is reinforced by the use of reputable imported brands.
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