| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
Discover the transformative power of the 5+1 high-definition water-based ink printing machinery, a cutting-edge packaging solution that harmonizes precision multi-color printing, eco-friendly efficiency, and smart automation. Primarily engineered for cartons, paper boxes, and flexible packaging, this machine's heart is its five independent, high-performance printing units coupled with a versatile multifunctional unit. This configuration allows seamless, one-pass creation and surface enhancement of intricate designs, dramatically boosting both productivity and print quality. Delve into its core technology, explore its versatile applications, and uncover its robust performance parameters below:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
Independent Five-Color Printing Unit: Each module leverages FLEXO flexographic technology, supports environmentally responsible water-based inks compliant with EU REACH standards, with VOC emissions under 100ppm, ideal for sensitive packaging such as food and pharmaceuticals.
Micron-Level Color Registration Accuracy: Featuring servo motor drive and 360° electric phase fine-tuning, it achieves an exceptional color registration accuracy of ±0.5mm on flat cardboard. Capable of printing text as small as 1.5mm, with dot reproduction precision of ±0.1mm.
Quick Plate Change Design: The unit incorporates a pneumatic locking + track sliding structure, enabling plate changes in under 10 minutes, while allowing anilox roller replacement without halting operations.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: This integrated chamber scraper glazing system permits both partial and comprehensive glazing, enhancing surface gloss and resistance to wear, drying efficiently at 30 meters per minute.
Die-Cutting/Slotting Function: Certain models include a linkage die-cutting unit, facilitating creasing, slotting, and die-cutting of corrugated cardboard, minimizing the need for subsequent processing steps.
Spot Color Printing Expansion: The sixth unit is customizable to include a spot color channel, catering to the demands of special inks such as metallic and fluorescent colors.
Intelligent Automation Control System
PLC + Touch Screen Operation: Equipped with Siemens PLC and a vivid 10.4-inch color touch screen, this system supports parameter presets, fault diagnosis, and production data analytics, including metrics like output and energy consumption.
Remote Monitoring (Optional): The Industrial Internet of Things (IIoT) module offers remote equipment status monitoring, push notifications for early warnings, and OTA firmware upgrades, streamlining operations and minimizing maintenance expenses.
Tension Closed-Loop Control: With a tension sensor and servo motor integration, it continually adjusts paper tape tension in real-time, ensuring printing accuracy and preventing deviations.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: This module combines adjustable hot air drying (50-120ºC) with infrared radiation for auxiliary drying, achieving drying speeds of 30 meters per minute suitable for diverse materials like film and paper.
Ink Zero Waste System: When idle, the rubber wheel halts automatically while the pneumatic diaphragm pump supplies ink via a dedicated ink-distributing motor, enabling rapid color changes in under 5 minutes and ink recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width: 1400-2000mm (Optional Customization) - Perfectly caters to three-, five-, and seven-layer corrugated cardboard and wide-width films, providing versatility across applications.
Applicable Materials: Cardboard (150-600gsm), Corrugated Paper (1.5-11mm), Plastic Film (PE/PET), Aluminum Foil - Supports a broad spectrum of packaging substrates, ensuring adaptability to diverse packaging needs.
Mechanical Speed: 10-70 Meters/Minute (Stepless Speed Regulation) - Guarantees precise low-speed debugging and efficient high-speed production, optimizing throughput and operational efficiency.
Our cutting-edge Color Registration Accuracy boasts an exceptional ±0.5-0.8mm precision, setting an industry-leading standard that exquisitely fulfills the demands of intricate pattern printing.
Equipped with a robust Power Supply Power of 380V/50Hz, our advanced system utilizes a total power of 25-40kW. With its innovative energy-saving design, it remarkably conserves 15% more power compared to traditional equipment, leading the way in sustainable technology.
Dimensions of 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, are harmonized into a Modular Design. This ensures effortless integration into your workshop layout and facilitates seamless maintenance, enhancing operational efficiency.
3. Explore Diverse Application Areas and Typical Scenarios
Packaging Printing: Redefining standards with unparalleled versatility.
Carton / Paper Box Solutions: Achieve multi-color graphics and glazing in a single pass, making it ideal for e-commerce logistics boxes, gift boxes, and more, ensuring stunning visual appeal.
Soft Packaging Expertise: Perfectly engineered for high-precision printing on film materials, it's an optimal choice for food bags and daily chemical packaging bags, providing unmatched quality and reliability.
Labels and Logos: Crafting recognition with precision.
Industrial Labels: Featuring two-color overprinting for batch numbers and QR codes, our color accuracy aligns with GMP certification requirements, guaranteeing compliance and perfection.
Anti-Counterfeiting Labels: Harmoniously combining spot color printing and local glazing, enhancing the anti-counterfeiting capabilities of your products, offering robust security.
Special Material Processing: Excellence in every detail.
Aluminum Foil and Composite Materials: Excel in high-precision printing, perfectly suited for pharmaceutical aluminum foil packaging and electronic component shielding materials, setting a new benchmark in quality.
IV. Intelligent and Humanized Design: Where innovation meets user-centric solutions.
Quick Maintenance and Safety Protection: Ensuring operational continuity and safety.
Modular Wearing Parts: Our anilox rollers, rubber rollers, and other consumables feature standardized interfaces for easy replacement. Key components such as chains and gears boast a lifespan exceeding 8,000 hours, guaranteeing durability and efficiency.
Fully Enclosed Protective Cover: Equipped with sophisticated grating sensors and emergency stop buttons, alongside anti-winding shields on transmission parts, fully compliant with CE safety standards, prioritizing user safety.
Data Management: Elevating efficiency through precise control.
Production Report Generation: Real-time recording of crucial data including printing speed, ink usage, and downtime, supporting comprehensive production efficiency analysis for informed decision-making.
CIP4 Data Interface: Seamlessly connects to the enterprise ERP system, enabling smooth transmission of orders and process parameters, optimizing workflow like never before.
V. After-sales Service and Certification: Commitment to excellence beyond the sale.
Warranty and Maintenance: We offer a 1-year whole machine warranty, extendable to 2 years for core components. Enjoy 7×24 hours remote diagnostics and have an engineer on-site within 48 hours (domestic) for unmatched service reliability.
Environmental Certification: Our water-based ink has successfully passed EU REACH certification, and our equipment strictly adheres to the ISO 14001 environmental management system, reflecting our commitment to sustainability.
Quality Certification: Attaining CE certification, we utilize imported brands for key components like motors and sensors, ensuring impeccable quality and performance.
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