| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introducing the 5+1 High-Definition Water-Based Ink Printing Machinery
The remarkable 5+1 High-Definition Water-Based Ink Printing Machinery is a state-of-the-art packaging solution that combines multi-color, high-precision printing with eco-friendly and energy-efficient technology, enhanced by intelligent control features. Primarily employed in the production of cartons, paper boxes, and flexible packaging, this innovative machinery boasts a core configuration of five independent printing units alongside a highly versatile multifunctional efficiency unit. This dynamic setup, capable of glazing, die-cutting, or spot color operations, ensures seamless one-time molding and surface treatment of intricate graphics-drastically elevating production efficiency and printing quality. Delve into the details as we explore core technologies, application scenarios, and performance parameters:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing Systems
Independent Five-Color Printing Unit: Embracing FLEXO flexographic technology, each printing module operates with water-based ink adhering to stringent EU REACH regulations. With VOC emissions under 100ppm, this unit is perfectly suited for sensitive packaging such as food and pharmaceuticals.
Micron-Level Color Registration Accuracy: Leveraging servo motor drive and 360° electric phase fine-tuning, this machine achieves an impressive color registration accuracy of ±0.5mm (when cardboard is flat), enabling it to print minimum text sizes of 1.5mm with dot reproduction accuracy at ±0.1mm.
Quick Plate Change Design: Featuring a pneumatic locking and track sliding structure, the machine enables plate changes in under 10 minutes and allows anilox roller replacements without halting operations.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: The integrated chamber scraper glazing system facilitates both partial and entire surface glazing, enhancing gloss and wear resistance at a drying speed of 30 meters/minute.
Die-Cutting/Slotting Function: Select models include a linkage die-cutting unit supporting creasing, slotting, and die-cutting of corrugated cardboard, thus minimizing dependency on post-processing steps.
Spot Color Printing Expansion: The sixth unit is customizable as a spot color channel, catering to the printing of specialty inks like metallic and fluorescent colors.
Intelligent Automation Control System
PLC + Touch Screen Operation: Utilizing Siemens PLC and a 10.4-inch color touch screen, the system supports parameter presets, fault diagnosis, and production data analytics (including output and energy consumption).
Remote Monitoring (Optional): Enabled by the Industrial Internet of Things (IIoT) module, this feature provides remote equipment status monitoring, early warning notifications, and OTA firmware upgrades, effectively reducing operational and maintenance expenses.
Tension Closed-Loop Control: Equipped with a tension sensor and synchronized servo motor, the system continuously adjusts paper tape tension to prevent printing deviations.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: Featuring an integrated hot air drying module with adjustable temperatures (50-120ºC) enhanced by infrared radiation auxiliary drying, the system achieves a drying speed of 30 meters/minute, accommodating a variety of materials such as films and paper.
Ink Zero Waste System: The rubber wheel's automatic idling during machine stoppage, coupled with a pneumatic diaphragm pump and independent ink-distributing motor, allows for swift ink color changes (<5 minutes) and efficient ink recycling.
2. Key Technical Parameters
Project Parameter Range and Advantages
Printing Width: 1400-2000mm (Optional Customization) - Designed to accommodate three-, five-, and seven-layer corrugated cardboard and wide-width films seamlessly.
Applicable Materials: Cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), aluminum foil - Capable of supporting a diverse range of packaging substrates.
Mechanical Speed: 10-70 meters/minute (Stepless Speed Regulation) - Ensures precision during low-speed debugging and efficiency in high-speed production.
Experience unrivaled precision with color registration accuracy reaching an industry-leading ±0.5-0.8mm. This ensures impeccable quality for your intricate pattern printing needs.
Embrace energy efficiency with our power supply specification of 380V/50Hz and a total power of 25-40kW. This pioneering design conserves up to 15% more energy than traditional alternatives.
Dimensions span 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height. Our innovative modular design seamlessly integrates into your workshop layout, ensuring effortless maintenance.
3. Application Areas and Typical Scenarios
Packaging Printing
Enhance your carton and paper box production with multi-color graphics and glazing done in a single pass. Ideal for e-commerce logistics boxes, gift boxes, and beyond.
Soft Packaging: Elevate your soft packaging with high-precision printing on film materials, perfect for food bags and daily chemical packaging bags.
Labels and Logos
Industrial Labels: Enjoy two-color overprinting for batch numbers and QR codes, achieving color accuracy that meets GMP certification standards.
Anti-counterfeiting Labels: Combine spot color printing and localized glazing to significantly enhance the anti-counterfeiting capabilities of your products.
Special Material Processing
Aluminum Foil and Composite Materials: Achieve superb precision with printing suitable for pharmaceutical aluminum foil packaging and electronic component shielding materials.
IV. Intelligent and Humanized Design
Quick Maintenance and Safety Protection
Benefit from modular wearing parts like anilox rollers and rubber rollers with standardized interfaces for easy replacement; key component longevity exceeds 8,000 hours.
Stay safe with our fully enclosed protective cover, featuring grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, all adhering to CE safety standards.
Data Management
Streamline your operations with real-time production report generation, capturing data on printing speed, ink usage, and downtime, enabling insightful production efficiency analysis.
The CIP4 data interface allows seamless integration with enterprise ERP systems, ensuring fluid transmission of orders and process parameters.
V. After-Sales Service and Certification
Enjoy peace of mind with a 1-year comprehensive machine warranty (core components extended to 2 years), 24/7 remote diagnostics, and engineer on-site service within 48 hours domestically.
Our water-based ink has achieved EU REACH certification, and the equipment adheres to ISO 14001 environmental management systems, assuring environmental compliance.
Our commitment to quality is validated with CE certification, and key components like motors and sensors utilize top-tier imported brands.
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