| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
Behold the marvel of modern printing solutions: the 5+1 High-Definition Water-Based Ink Printing Machinery! This state-of-the-art packaging printer seamlessly combines multi-color high-precision printing with eco-friendly technologies and advanced intelligent controls. It is expertly designed for a wide array of applications including cartons, paper boxes, and flexible packaging solutions. Central to its design are five independent printing units augmented by one multifunctional efficiency unit, which offers capabilities such as glazing, die-cutting, or spot color applications. This powerhouse printer ensures one-time processing and surface treatment of even the most intricate graphics, all while significantly boosting efficiency and print quality. Below is an in-depth exploration of its core technologies, versatile applications, and key performance metrics:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
Independent Five-Color Printing Unit: Each module integrates cutting-edge FLEXO flexographic technology, utilizing compliant water-based inks per EU REACH standards. Emissions are incredibly low, under 100ppm, ensuring suitability for sensitive packaging sectors such as food and pharmaceuticals.
Micron-Level Color Registration Accuracy: Leveraging servo motor drives with 360° electric phase fine-tuning, this system achieves astounding color registration accuracy of ±0.5mm on flat cardboard. Print text as fine as 1.5mm, and enjoy dot reproduction accuracy down to ±0.1mm.
Quick Plate Change Design: With a pneumatic locking and track sliding mechanism, the printing unit allows plate changes in under 10 minutes. Remarkably, the anilox roller can be replaced without halting operations.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: Featuring an integrated chamber scraper glazing system, it delivers selective or full glazing capabilities that enhance surface sheen and durability, all at a brisk drying pace of 30 meters/minute.
Die-Cutting/Slotting Function: Some variants boast a linkage die-cutting unit for precise creasing, slotting, and die-cutting of corrugated cardboard, simplifying downstream processing.
Spot Color Printing Expansion: The versatile sixth unit can be tailored into a spot color channel, ideal for specialized inks like metallic or fluorescent hues.
Intelligent Automation Control System
PLC + Touch Screen Operation: Harnessing Siemens PLC coupled with a vivid 10.4-inch color touch screen, operators can preset parameters, diagnose faults, and access production data such as output and energy metrics.
Remote Monitoring (Optional): The Industrial Internet of Things (IIoT) module facilitates remote equipment monitoring, proactive alerts, and OTA firmware updates, all of which minimize operational and maintenance expenditures.
Tension Closed-Loop Control: Featuring a tension sensor and servo motor interlink, this system dynamically adjusts paper tape tension, safeguarding against printing inconsistencies.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: The integrated hot air drying module, adjustable between 50-120ºC, is complemented by infrared radiation for auxiliary drying, achieving swift drying speeds of 30 meters/minute across diverse substrates like film and paper.
Ink Zero Waste System: The rubber wheel idles automatically upon machine stoppage, while a pneumatic diaphragm pump coordinates with an independent ink-distributing motor for prompt ink color changes (under 5 minutes) and efficient recycling.
2. Key Technical Parameters
Project Parameter Range and Advantages
Printing Width: 1400-2000mm (customizable) Versatile for three-, five-, and seven-layer corrugated cardboard, also suitable for wide-width films.
Applicable Materials: Cardboard (150-600gsm), Corrugated Paper (1.5-11mm), Plastic Film (PE/PET), Aluminum Foil. Supports a vast array of packaging substrates.
Mechanical Speed: 10-70 meters/minute (stepless speed regulation) Ensures precise low-speed debugging and highly efficient high-speed production.
Achieve color registration accuracy of ±0.5-0.8mm, a benchmark of industry excellence. Our machine caters to the intricate demands of precision pattern printing, ensuring superior detail and clarity in every print.
Operating on a 380V/50Hz power supply, with a total power range of 25-40kW, this energy-efficient marvel boasts a design that conserves 15% more power compared to traditional equipment, making it both economical and eco-friendly.
With dimensions spanning 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, our modular design offers unparalleled flexibility, simplifying workshop layout arrangements and maintenance processes.
3. Application Areas and Typical Scenarios
Packaging Printing
Carton / Paper Box: Effortlessly achieve multi-color graphics and glazing in a single pass, ideal for e-commerce logistics boxes, gift boxes, and more, transforming your packaging with vibrant precision.
Soft Packaging: Deliver high-precision printing on film materials, perfect for food bags and daily chemical packaging, ensuring your products stand out on the shelf with sharp, crisp visuals.
Labels and Logos
Industrial Labels: Execute precise two-color overprinting for batch numbers and QR codes, meeting GMP certification requirements for color accuracy, enhancing your product identification process.
Anti-Counterfeiting Labels: Enhance product security with spot color printing and localized glazing, significantly boosting the anti-counterfeiting measures of your labels.
Special Material Processing
Aluminum Foil and Composite Materials: Experience unmatched precision printing, perfect for pharmaceutical aluminum foil packaging and shielding materials for electronic components, ensuring quality and consistency.
IV. Intelligent and Humanized Design
Quick Maintenance and Safety Protection
Our modular consumable components, such as anilox and rubber rollers, feature standardized interfaces for easy replacement. Key components like chains and gears boast an impressive lifespan of over 8,000 hours, ensuring operational longevity.
Fully Enclosed Protective Cover: Including grating sensors and emergency stop buttons, complemented by anti-winding shields on transmission parts, our design meets CE safety standards, prioritizing user safety at every turn.
Data Management
Production Report Generation: Record vital data such as printing speed, ink usage, and downtime in real-time, facilitating comprehensive production efficiency analysis and informed decision-making.
CIP4 Data Interface: Seamlessly integrate with enterprise ERP systems for smooth transmission of orders and process parameters, optimizing operational workflows and enhancing productivity.
V. After-Sales Service and Certification
Warranty and Maintenance: Enjoy a 1-year whole machine warranty, with core components covered for 2 years. Benefit from 24/7 remote diagnosis and engineer on-site service within 48 hours domestically, ensuring continuous support.
Environmental Certification: Our water-based inks have secured EU REACH certification, and the equipment aligns with the ISO 14001 environmental management system, reaffirming our commitment to sustainability.
Quality Certification: Certified with CE, our machine's key components, including motors and sensors, are sourced from top-tier imported brands, ensuring unrivaled quality and reliability.
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