| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
The 5+1 high-definition water-based ink printing machinery from Changda Canghai Trading (Zhangzhou) Co., Ltd. represents a pinnacle of innovation in packaging printing technology. This cutting-edge equipment masterfully combines multi-color, high-precision printing with eco-friendly, energy-efficient practices and intelligent control systems. Designed for excellence, it is primarily utilized in the production of cartons, paper boxes, and flexible packaging materials. The impressive core configuration consists of five individual high-precision printing units coupled with a versatile multifunctional efficiency unit, capable of optional processes like glazing, die-cutting, or spot color applications. This integration enables seamless one-time molding and intricate surface treatments, significantly boosting production efficiency while delivering unmatched printing quality. Below, we delve into the core technologies, application scenarios, and performance parameters that set this machinery apart:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
Independent Five-Color Printing Unit: Each module is powered by FLEXO flexographic technology and supports the use of water-based inks that align with EU REACH regulations. With VOC emissions under 100ppm, this system is perfectly tailored for sensitive packaging, including food and pharmaceutical products.
Micron-Level Color Registration Accuracy: Utilizing advanced servo motor drives and precise 360° electric phase tuning, this system achieves an outstanding color registration accuracy of ±0.5mm (on flat cardboard). The system allows for printing of text as small as 1.5mm and achieves dot reproduction accuracy of ±0.1mm.
Quick Plate Change Design: This innovative printing unit features a pneumatic locking and track sliding structure, allowing for swift plate changes in under 10 minutes. Moreover, the anilox roller can be replaced without halting machine operations.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: Featuring an integrated chamber scraper glazing system, this module excels in both partial and overall glazing, enhancing surface gloss and wear resistance. It operates at a drying speed of 30 meters per minute, ensuring efficiency and quality.
Die-Cutting/Slotting Function: Select models boast a linkage die-cutting unit, expertly handling creasing, slotting, and die-cutting of corrugated cardboard. This reduces reliance on subsequent processing steps, streamlining the production workflow.
Spot Color Printing Expansion: The sixth unit is customizable as a spot color channel, easily accommodating special ink printing needs, including metallic and fluorescent colors, to meet diverse printing demands.
Intelligent Automation Control System
PLC + Touch Screen Operation: Equipped with Siemens PLC and a vibrant 10.4-inch color touch screen, this system supports parameter presetting, fault diagnosis, and comprehensive production data analysis, such as output and energy consumption metrics.
Remote Monitoring (Optional): The Industrial Internet of Things (IIoT) module facilitates remote equipment status monitoring, with early warning notifications and OTA firmware upgrades, effectively minimizing operation and maintenance expenses.
Tension Closed-Loop Control: A sophisticated tension sensor works in tandem with a servo motor to dynamically adjust paper tape tension, preventing any potential printing deviations.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: Featuring an integrated hot air drying module with adjustable temperatures ranging from 50-120ºC and auxiliary infrared radiation, this system reaches drying speeds of 30 meters per minute, efficiently accommodating various materials like film and paper.
Ink Zero Waste System: An innovative rubber wheel idling mechanism activates when the machine is stopped, while a pneumatic diaphragm pump delivers ink through a dedicated ink-distributing motor. This setup enables swift ink color changes in under 5 minutes and promotes ink recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width: Ranging from 1400-2000mm, with options for customization. This flexibility makes the equipment ideal for handling three-, five-, and seven-layer corrugated cardboard as well as wide-width films, catering to diverse packaging needs.
Applicable Materials: The machine supports a variety of substrates including cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic films (PE/PET), and aluminum foil, ensuring adaptability across a wide range of packaging applications.
Mechanical Speed: Experience the precision of stepless speed regulation with our High Speed Definition Ink Printing Machine, boasting an impressive range of 10-70 meters per minute. Revel in the accuracy during low-speed debugging while enjoying the remarkable efficiency of high-speed production.
Color Registration Accuracy: Our industry-leading technology ensures superior color registration accuracy within ±0.5-0.8mm, flawlessly catering to the intricate demands of fine pattern printing, elevating your print quality to unprecedented levels.
Power Supply Power: The energy-efficient design of our machine operates at 380V/50Hz with a total power usage of 25-40kW, delivering an energy-saving advantage of 15% over traditional equipment, ensuring sustainable and cost-effective operation.
Dimensions: With dimensions of 8-12 meters in length by 2.5 meters in width and 2.8 meters in height, our High-Speed Definition Ink Printing Machine offers a modular design that simplifies workshop layout, streamlining maintenance activities and enhancing operational convenience.
3. Application Areas and Typical Scenarios
Packaging Printing: Transform your packaging with vibrant and efficient print solutions.
Carton / Paper Box: Achieve seamless multi-color graphics and glazing in a single pass, perfect for enhancing the appeal of e-commerce logistics boxes, gift boxes, and more, providing a professional finishing touch.
Soft Packaging: Our machine excels in delivering high-precision printing on film materials, ideal for food bags and daily chemical packaging, enhancing product presentation with clarity and vibrancy.
Labels and Logos: Elevate your branding with precision printing solutions.
Industrial Labels: Achieve impeccable two-color overprinting of batch numbers and QR codes, meeting GMP certification standards for color accuracy, ensuring compliance and quality.
Anti-Counterfeiting Labels: Enhance product security by combining spot color printing with local glazing, significantly boosting the anti-counterfeiting features of your products.
Special Material Processing: Handle complex materials with ease and precision.
Aluminum Foil and Composite Materials: Our high-precision printing is perfectly suited for pharmaceutical aluminum foil packaging and shielding materials for electronic components, ensuring premium quality and reliability.
IV. Intelligent and Humanized Design
Quick Maintenance and Safety Protection: Prioritize efficiency and safety with our advanced design features.
Modular Wearing Parts: The implementation of standardized interfaces for consumables like anilox rollers and rubber rollers ensures easy replacements. Key components such as chains and gears boast a lifespan exceeding 8,000 hours, reducing downtime and maintenance costs.
Fully Enclosed Protective Cover: Designed for maximum safety, our machine includes grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, all compliant with CE safety standards, ensuring a secure operational environment.
Data Management: Harness the power of real-time insights and seamless integration.
Production Report Generation: Automatically record key data such as printing speed, ink usage, and downtime in real-time, facilitating comprehensive production efficiency analysis for improved decision-making.
CIP4 Data Interface: Achieve seamless integration with your enterprise ERP system, enabling effortless transmission of orders and process parameters, streamlining operations across the board.
V. After-Sales Service and Certification
Warranty and Maintenance: Benefit from our comprehensive 1-year whole machine warranty, with core components covered for 2 years. Enjoy the convenience of 24/7 remote diagnostics and engineer on-site service within 48 hours domestically, ensuring uninterrupted operation.
Environmental Certification: Our commitment to sustainability is demonstrated by the use of water-based ink that has achieved EU REACH certification. Furthermore, the equipment aligns with the ISO 14001 environmental management system, affirming our dedication to eco-friendly practices.
Quality Certification: Our product excellence is backed by CE certification, with key components like motors and sensors sourced from renowned imported brands, ensuring reliability and top-notch performance.
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