| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to Our Pioneering 5+1 High-Definition Water-Based Ink Printing Machinery
Introducing the 5+1 high-definition water-based ink printing machinery, a marvel of advanced packaging technology that expertly combines multi-color high-precision printing with environmental sustainability and cutting-edge intelligent control. Primarily serving the domains of cartons, paper boxes, and flexible packaging, this machine transforms complex graphics into tangible beauty through its robust configuration: five independent color printing units paired with a multifunctional efficiency unit for unparalleled performance. Seamlessly execute one-time molding and surface treatment to enhance both efficiency and quality. Let us delve into the intricacies of its core technologies, versatile applications, and impressive performance parameters:
1. Core Technology and Exceptional Functional Advantages
Five Sets of High-Precision Printing System
Independent Five-Color Printing Unit: Each module is innovatively equipped with FLEXO flexographic technology, facilitating the use of eco-friendly water-based ink compliant with stringent EU REACH regulations. It operates with impressively low VOC emissions below 100ppm, making it ideal for sensitive applications such as food and pharmaceutical packaging.
Micron-Level Color Registration Precision: Boasting a servo motor drive and comprehensive 360° electric phase fine-tuning, this system achieves extraordinary color registration accuracy of ±0.5mm on flat surfaces, with the ability to print text as small as 1.5mm and achieve dot reproduction accuracy of ±0.1mm.
Swift Plate Change Design: The printing unit's pneumatic locking and track sliding structure ensure plate changes are swift-under 10 minutes-while the anilox roller can be seamlessly swapped without halting operations.
Multifunctional Efficiency Unit (+1 Configuration for Enhanced Versatility)
Water-Based Glazing Module: An integrated chamber scraper glazing system capable of partial or comprehensive glazing, enhancing surface gloss and durability while drying at an impressive 30 meters/minute.
Die-Cutting/Slotting Function: Select models come equipped with a linkage die-cutting unit to accommodate creasing, slotting, and die-cutting of corrugated cardboard, minimizing the need for subsequent processing.
Spot Color Printing Expansion: The sixth unit offers customization as a spot color channel, catering to the demands of special inks such as metallic and fluorescent colors.
Intelligent Automation Control System for Unmatched Efficiency
PLC + Touch Screen Operation: Featuring Siemens PLC and a vivid 10.4-inch color touch screen, this system supports parameter presets, fault diagnostics, and comprehensive production data analytics, including output and energy consumption tracking.
Optional Remote Monitoring: Our Industrial Internet of Things (IIoT) module empowers remote equipment monitoring, early warning notifications, and OTA firmware updates, significantly reducing operational and maintenance expenses.
Tension Closed-Loop Control: Integrated with a tension sensor and servo motor linkage, it dynamically adjusts paper tape tension to prevent printing deviations.
Efficient Drying and Environmentally Conscious Design
Three-Stage Hot Air Drying: This module includes a hot air drying system with adjustable temperatures (50-120ºC) and auxiliary infrared radiation, achieving drying speeds of 30 meters/minute across different materials like film and paper.
Ink Zero Waste System: The rubber wheel idles effortlessly when halted, while the pneumatic diaphragm pump, powered by an independent ink-distributing motor, ensures rapid ink color transitions in under 5 minutes, alongside effective ink recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width: 1400-2000mm (Customizable): Perfectly suited for three-, five-, and seven-layer corrugated cardboard, as well as wide-width films.
Applicable Materials: From cardboard (150-600gsm) and corrugated paper (1.5-11mm) to plastic films (PE/PET) and aluminum foil, our machine supports a diverse range of packaging substrates.
Mechanical Speed: 10-70 meters/minute (Stepless Speed Control): Experience unparalleled precision in low-speed debugging and exceptional efficiency in high-speed production.
Experience the pinnacle of precision with our industry-leading color registration accuracy of ±0.5-0.8mm, ensuring impeccable and intricate pattern printing every time.
Our energy-efficient design operates on a power supply of 380V/50Hz and a total power range of 25-40kW, delivering a remarkable 15% energy savings compared to conventional equipment.
With dimensions of 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, the modular design promises seamless integration into any workshop layout, simplifying maintenance processes.
3. Explore the broad spectrum of application areas and typical scenarios
Revolutionizing Packaging Printing
Carton / Paper Box Printing: Effortlessly achieve multi-color graphics and glazing in a single pass, ideal for e-commerce logistics boxes, gift boxes, and more.
Soft Packaging Solutions: Engineered for high-precision film material printing, perfect for food bags and daily chemical packaging needs.
Innovative Labels and Logos Printing
Industrial Labels: Achieve two-color overprinting of batch numbers and QR codes with exceptional color accuracy, fully compliant with GMP certification standards.
Anti-counterfeiting Labels: Enhance product security with a fusion of spot color printing and local glazing, boosting anti-counterfeiting capabilities.
Advanced Special Material Processing
Aluminum Foil and Composite Materials: Achieve precision printing perfect for pharmaceutical aluminum foil packaging and electronic component shielding.
IV. Embrace Intelligent and Humanized Design
Effortless Maintenance and Uncompromised Safety
Modular Consumable Parts: Featuring standardized interfaces for easy replacement of anilox rollers, rubber rollers, and other consumables, with key components lasting over 8,000 hours.
Fully Enclosed Protective System: Equipped with grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, all meeting CE safety standards.
Streamlined Data Management
Generate Comprehensive Production Reports: Capture real-time data on printing speed, ink usage, and downtime, empowering analysis for peak production efficiency.
CIP4 Data Interface: Seamlessly connect to enterprise ERP systems for flawless transmission of orders and process parameters.
V. Exemplary After-sales Service and Trusted Certifications
Warranty and Maintenance Excellence: Enjoy a 1-year comprehensive machine warranty, extended to 2 years for core components, with 7×24 hours remote diagnosis and on-site engineer service within 48 hours domestically.
Environmental Certification: Our water-based ink has successfully passed EU REACH certification, and the equipment complies with ISO 14001 environmental management standards.
Quality Assurance Certification: Achieved CE certification standards, with key components such as motors and sensors sourced from renowned international brands.
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