| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
The 5+1 High-Definition Water-Based Ink Printing Machinery is a state-of-the-art solution designed for the packaging industry, seamlessly combining multi-color high-precision printing with eco-friendly and energy-efficient operations, all underpinned by cutting-edge intelligent control systems. Tailored for use in cartons, paper boxes, flexible packaging, and more, this innovative equipment features a core configuration of five independent printing units plus one multifunctional efficiency unit, which might include glazing, die-cutting, or spot color functionalities. This setup ensures one-time molding and sophisticated surface treatments for complex graphics, thereby substantially boosting production efficiency and elevating print quality. Dive deeper as we explore its core technology, application scenarios, and performance parameters:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing Systems
Independent Five-Color Printing Unit: Every module is integrated with cutting-edge FLEXO flexographic technology, utilizing water-based inks that adhere to stringent EU REACH regulations. With VOC emissions below 100ppm, it is ideally suited for sensitive packaging applications, including food and pharmaceuticals.
Micron-Level Color Registration Accuracy: Employing a sophisticated servo motor drive coupled with 360° electric phase fine-tuning, it achieves remarkable color registration accuracy of ±0.5mm on flat cardboard, can print text as small as 1.5mm, and delivers dot reproduction accuracy of ±0.1mm.
Quick Plate Change Design: The printing unit features an advanced pneumatic locking combined with a track sliding structure, enabling plate changes in under 10 minutes. Furthermore, the anilox roller can be swapped without halting machine operations.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: Boasting an integrated chamber scraper glazing system, it effortlessly executes partial or comprehensive glazing to enhance surface gloss and durability, drying swiftly at 30 meters per minute.
Die-Cutting/Slotting Function: Select models come with a linkage die-cutting unit that streamlines the creasing, slotting, and die-cutting of corrugated cardboard, minimizing reliance on subsequent processing stages.
Spot Color Printing Expansion: The sixth unit is fully customizable as a spot color channel, catering to the unique needs of special inks like metallic and fluorescent shades.
Intelligent Automation Control System
PLC + Touch Screen Operation: Incorporates a Siemens PLC with a vibrant 10.4-inch color touch screen, supporting parameter presets, fault diagnostics, and comprehensive production data analytics, including output and energy consumption.
Remote Monitoring (Optional): The Industrial Internet of Things (IIoT) module facilitates real-time equipment status monitoring, proactive alert notifications, and OTA firmware updates, effectively reducing operational and maintenance expenditures.
Tension Closed-Loop Control: Outfitted with a tension sensor and servo motor linkage, it dynamically adjusts paper tape tension in real-time, effectively preventing printing deviations.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: Equipped with a versatile hot air drying module, adjustable between 50-120ºC, complemented by infrared radiation for auxiliary drying. With speeds reaching 30 meters per minute, it caters to diverse materials such as film and paper.
Ink Zero Waste System: The innovative rubber wheel spins independently when idle, while a pneumatic diaphragm pump supplies ink through an autonomous ink-distributing motor, ensuring rapid color transitions in under 5 minutes and promoting recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width: Ranging from 1400 to 2000mm (customizable) - Perfect for three-layer, five-layer, and seven-layer corrugated cardboard as well as wide-width films.
Applicable Materials: From cardboard weighing 150-600gsm, corrugated paper ranging 1.5-11mm, to plastic films like PE/PET and aluminum foil, it supports a vast array of packaging substrates.
Our cutting-edge machine features an unparalleled mechanical speed ranging from 10 to 70 meters per minute. With its stepless speed regulation, you'll experience precise low-speed debugging and achieve remarkable efficiency during high-speed production.
Achieve perfection with industry-leading color registration accuracy of ±0.5-0.8mm, effortlessly meeting the demands of intricate and fine pattern printing.
Empower your operations with our energy-smart machine, operating on a 380V/50Hz power supply with a total power range of 25-40kW, ingeniously designed to conserve 15% more energy than traditional alternatives.
Our equipment boasts dimensions of 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, flaunting a modular design that simplifies workshop layout and ensures hassle-free maintenance.
3. Application areas and typical scenarios
Revolutionize your packaging printing with our advanced solutions.
Carton / Paper box: Effortlessly execute multi-color graphics and glazing in one pass, perfect for e-commerce logistics boxes, gift boxes, and beyond.
Soft packaging: Deliver impeccable high-precision printing on film materials, ideal for creating standout food bags and daily chemical packaging bags.
Labels and logos
Industrial labels: Achieve superior two-color overprinting for batch numbers and QR codes, ensuring compliance with GMP certification requirements.
Anti-counterfeiting labels: Enhance product security by integrating spot color printing and localized glazing, boosting anti-counterfeiting measures.
Special material processing
Aluminum foil and composite materials: Our high-precision printing excels in crafting pharmaceutical aluminum foil packaging and electronic component shielding materials.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Modular wearing parts: Designed with standardized interfaces, our anilox rollers, rubber rollers, and consumables are effortlessly replaceable. Key components, including chains and gears, boast a remarkable lifespan of over 8,000 hours.
Fully enclosed protective cover: Equipped with grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, our machine adheres to CE safety standards, ensuring comprehensive protection.
Data management
Production report generation: Capture real-time data on printing speed, ink usage, and downtime, enabling insightful production efficiency analysis.
CIP4 data interface: Seamlessly connect to your enterprise ERP system for effortless transmission of orders and process parameters.
V. After-sales service and certification
Warranty and maintenance: Enjoy peace of mind with a 1-year comprehensive machine warranty (core components extended to 2 years), along with 7×24 hours remote diagnosis and prompt engineer on-site service within 48 hours (domestic).
Environmental certification: Our water-based ink proudly meets EU REACH certification, and our equipment complies with the ISO 14001 environmental management system, underscoring our commitment to sustainability.
Quality certification: Our machine has achieved CE certification, and key components such as motors and sensors are sourced from reputable imported brands, ensuring unmatched quality and reliability.
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