| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 high-definition water-based ink printing machinery
The 5+1 high-definition water-based ink printing machinery stands at the forefront of packaging innovation with state-of-the-art multi-color, high-precision capabilities. Perfectly blending eco-friendly practices with energy-saving solutions and intelligent controls, this equipment is a powerhouse in the world of cartons, paper boxes, and flexible packaging production. Its groundbreaking design features five independent printing units alongside a multifunctional efficiency unit. This comprehensive setup fosters seamless one-time molding and surface treatment of intricate designs, delivering exceptional production efficiency and superior printing quality. Below, we delve into its core technology, diverse applications, and unmatched performance parameters:
1. Core technology and functional advantages
Five sets of high-precision printing system
Revel in the brilliance of our independent five-color printing unit, each superbly crafted with FLEXO flexographic technology. Supporting water-based ink in compliance with stringent EU REACH regulations, it boasts VOC emissions below 100ppm. This makes it an impeccable choice for producing sensitive packaging, including those for food and pharmaceuticals.
Achieve impeccable micron-level color registration accuracy with our servo motor-driven system and 360° electric phase fine-tuning. Boasting a remarkable color registration accuracy of ±0.5mm (with flat cardboard), it astoundingly prints text as small as 1.5mm and delivers unparalleled dot reproduction accuracy of ±0.1mm.
Experience swift efficiency with our quick plate change design, featuring a cutting-edge pneumatic locking and track sliding structure. Swap plates in under 10 minutes and enjoy the convenience of replacing the anilox roller without halting operations.
Multifunctional efficiency unit (+1 configuration)
Elevate your finish with our water-based glazing module, equipped with an integrated chamber scraper glazing system. Achieve selective or overall glazing to enhance surface gloss and wear resistance, with a drying speed of 30 meters per minute.
Streamline your process with our die-cutting/slotting function. Certain models are enhanced with a linkage die-cutting unit, adeptly handling the creasing, slotting, and die-cutting of corrugated cardboard, significantly reducing dependency on additional processes.
Broaden your creative horizons with spot color printing expansion. Customize the sixth unit as a spot color channel to accommodate special inks like metallic and fluorescent colors, meeting diverse printing demands.
Intelligent automation control system
Enjoy seamless operation with our PLC + touch screen interface, incorporating Siemens PLC and a vibrant 10.4-inch color touch screen. Benefit from parameter presets, fault diagnostics, and comprehensive production data analytics, including output and energy consumption metrics.
Harness the power of connectivity with optional remote monitoring. Our IIoT module facilitates real-time equipment status monitoring, early warning notifications, and OTA firmware updates, reducing operational and maintenance costs.
Maintain impeccable precision with our tension closed-loop control. Equipped with a tension sensor and servo motor linkage, it dynamically adjusts paper tape tension to eliminate printing deviations.
Efficient drying and environmentally friendly design
Accelerate drying with our three-stage hot air drying system, featuring an adjustable temperature range of 50-120ºC and infrared radiation-assisted drying. Achieve drying speeds of 30 meters per minute, adaptable to various materials including film and paper.
Embrace sustainability with our ink zero waste system. The rubber wheel idles when the machine halts, and the pneumatic diaphragm pump, paired with an independent ink-distributing motor, ensures rapid ink color changes (under 5 minutes) and effective recycling.
2. Key technical parameters
Project Parameter range Advantages
Printing width 1400-2000mm (optional customization) Tailor-fit for three-, five-, and seven-layer corrugated cardboard and broad-width films
Applicable materials Cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), aluminum foil Versatile support for a wide array of packaging substrates
Mechanical speed 10-70 meters/minute (stepless speed regulation) Experience precise low-speed debugging and efficient high-speed production
Our High-Speed High-Definition Ink Printing Machine delivers precision at its finest, boasting a color registration accuracy of ±0.5-0.8mm. This industry-leading capability perfectly meets the intricate demands of fine pattern printing, ensuring your designs are nothing short of impeccable.
Experience advanced energy efficiency with our device's power supply of 380V/50Hz and total power ranging between 25-40kW. The energy-saving design promises a 15% reduction in power consumption compared to traditional equipment, making it a wise choice for cost-effective and sustainable operations.
Designed with flexibility in mind, our machine's dimensions are 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height. Its modular design simplifies both workshop layout and maintenance, ensuring smooth integration into your existing setup.
3. Application areas and typical scenarios
Our machine excels in packaging printing, providing unmatched quality and versatility.
For carton and paper box printing, our machine executes multi-color graphics and glazing seamlessly in one go, making it ideal for sophisticated e-commerce logistics boxes, elegant gift boxes, and more.
In the realm of soft packaging, our machine supports high-precision printing on film materials, perfect for crafting exquisite food bags and daily chemical packaging bags.
Labels and logos
Our industrial labeling capabilities include two-color overprinting for batch numbers and QR codes. The precision of color accuracy is aligned with GMP certification standards, ensuring reliability and quality.
Enhance your products' security with our anti-counterfeiting labels, which combine spot color printing and localized glazing to significantly boost anti-counterfeiting measures.
Special material processing
Our high-precision printing is also apt for special materials like aluminum foil and composite materials, making it suitable for pharmaceutical aluminum foil packaging and shielding materials for electronic components.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Enjoy hassle-free maintenance with our modular wearing parts, including standardized interfaces for anilox rollers, rubber rollers, and other consumables, ensuring easy replacements. Key components such as chains and gears boast an impressive lifespan of over 8,000 hours.
Safety is paramount, with a fully enclosed protective cover featuring grating sensors, emergency stop buttons, and anti-winding shields on the transmission parts, all conforming to CE safety standards.
Data management
Seamlessly monitor and analyze production efficiency through real-time data recording on printing speed, ink usage, and downtime, thanks to our robust production report generation feature.
The CIP4 data interface ensures smooth order and process parameter transmission by connecting effortlessly to your enterprise ERP system, facilitating seamless operational workflow.
V. After-sales service and certification
Benefit from a comprehensive after-sales service package including a 1-year whole machine warranty (with core components extended to 2 years), 7x24 hours remote diagnosis, and prompt engineer on-site service within 48 hours for domestic concerns.
Rest assured with our environmental credentials: our water-based ink is EU REACH certified, and our equipment meets the stringent ISO 14001 environmental management system standards.
Our commitment to quality is affirmed by CE certification, and the use of imported brands for key components like motors and sensors ensures unparalleled performance and reliability.
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