| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to Cutting-Edge 5+1 High-Definition Water-Based Ink Printing Machinery
The 5+1 High-Definition Water-Based Ink Printing Machinery is the pinnacle of modern packaging printing technology, designed to merge the brilliance of multi-color, high-precision printing with eco-friendly, energy-efficient solutions and intelligent control. Predominantly employed in the realms of carton, paper box, and flexible packaging, this machinery boasts five distinct printing units paired with a multifunctional efficiency unit (for glazing, die-cutting, or spot color) to execute one-step formation and surface treatment of intricate graphics. This results in remarkable surges in production efficiency and unparalleled printing quality. Explore its core technology, applications, and performance parameters detailed below:
1. Unveiling Core Technology and Functional Mastery
Five State-of-the-Art High-Precision Printing Systems
Revolutionary Five-Color Independent Printing Unit: This unit utilizes cutting-edge FLEXO flexographic technology, optimized for water-based inks in line with stringent EU REACH standards, ensuring VOC emissions remain under 100ppm. Ideal for ultra-sensitive packaging sectors like food and pharmaceuticals.
Unmatched Micron-Level Color Registration: Featuring a sophisticated servo motor drive coupled with 360° electric phase fine-tuning, achieving color registration precision at an astonishing ±0.5mm (on flat cardboard). Master the art of printing with accurate text as minute as 1.5mm and dot reproduction precision at ±0.1mm.
Swift Plate Change Engineering: Experience a groundbreaking pneumatic locking and track sliding structure that allows for plate changes in under 10 minutes, ensuring seamless anilox roller replacement without halting operations.
Multifunctional Efficiency Unit (+1 Configuration)
Innovative Water-Based Glazing Module: Integrating a chamber scraper glazing system to deliver partial or comprehensive glazing, it significantly boosts surface gloss and wear resistance. Dries rapidly at a velocity of 30 meters per minute.
Advanced Die-Cutting/Slotting Capabilities: Select models feature an interconnected die-cutting unit, adept at creasing, slotting, and die-cutting corrugated cardboard, thus minimizing reliance on subsequent processing stages.
Spot Color Printing Versatility: Tailor the sixth unit as a specialized spot color channel to satisfy demands for unique inks, including metallic and fluorescent variants.
Intelligent Automation Control System
Sophisticated PLC + Touch Screen Interface: Utilizing Siemens PLC and a vibrant 10.4-inch color touch screen, this system supports parameter presets, fault diagnosis, and comprehensive production data analytics (e.g., output, energy consumption).
Pioneering Remote Monitoring (Optional): The Industrial Internet of Things module enables real-time equipment status monitoring, early warning notifications, and OTA firmware upgrades, significantly curtailing operational and maintenance expenditures.
Precision Tension Closed-Loop Control: Outfitted with a tension sensor and servo motor linkage to finely regulate paper tape tension in real-time, precluding any printing discrepancies.
Exemplary Drying and Eco-Conscious Design
Advanced Three-Stage Hot Air Drying: Featuring an integrated hot air module (adjustable temperature from 50-120ºC) enhanced with infrared radiation for supplementary drying, delivering a robust drying speed of 30 meters per minute suitable for diverse materials like film and paper.
Innovative Ink Zero Waste System: With a pneumatic diaphragm pump and independent ink-distribution motor, ink color changes are achieved swiftly (<5 minutes), enhancing recyclability while the rubber wheel idles when halted.
2. Essential Technical Parameters
Project Parameter Range Advantages
Printing Width: Ranging from 1400-2000mm (customizable), perfectly suited for three-, five-, and seven-layer corrugated cardboards and wide-width films.
Applicable Materials: Versatile compatibility with cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), and aluminum foil, supporting a wide array of packaging substrates.
Mechanical Speed: Adjustable from 10-70 meters per minute (stepless speed control), ensuring precision in low-speed debugging and efficiency at high-speed production.
Color Registration Accuracy: Achieve impeccable precision with an industry-leading accuracy range of ±0.5-0.8mm, ensuring your fine pattern printing meets the highest standards of excellence.
Power Supply Power: The system operates at 380V/50Hz, boasting a total power range of 25-40kW. Embrace our cutting-edge energy-saving design that conserves 15% more power compared to conventional equipment, demonstrating our commitment to sustainability.
Dimensions: Experience flexibility and adaptability with a size range of 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height. Our modular design promises seamless integration into your workshop layout and simplifies maintenance.
3. Application Areas and Typical Scenarios
Packaging Printing
Carton / Paper Box: Achieve vibrant, multi-color graphics and glazing in a single process, perfect for e-commerce logistics boxes, gift boxes, and more.
Soft Packaging: Offers unrivaled high-precision printing capabilities for film materials, ideal for creating food bags and daily chemical packaging bags with superior detail.
Labels and Logos
Industrial Labels: Execute precise two-color overprinting for batch numbers and QR codes, meeting the stringent color accuracy standards required by GMP certification.
Anti-Counterfeiting Labels: Enhance product security by combining spot color printing with local glazing to maximize anti-counterfeiting measures.
Special Material Processing
Aluminum Foil and Composite Materials: Master high-precision printing tailored for pharmaceutical aluminum foil packaging and electronic component shielding materials.
IV. Intelligent and Humanized Design
Quick Maintenance and Safety Protection
Modular Wearing Parts: Simplify part replacements with standardized interfaces for anilox and rubber rollers. Enjoy extended longevity of key components, such as chains and gears, with life spans exceeding 8,000 hours.
Fully Enclosed Protective Cover: Stay secure with protective features including grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, all conforming to CE safety standards.
Data Management
Production Report Generation: Gain real-time insight into printing speed, ink usage, and downtime, promoting enhanced production efficiency through detailed analysis.
CIP4 Data Interface: Seamlessly integrate with enterprise ERP systems, facilitating smooth transmission of orders and process parameters for optimized workflow.
V. After-Sales Service and Certification
Warranty and Maintenance: Benefit from a comprehensive 1-year whole machine warranty, with an extension to 2 years for core components. Enjoy 7×24 hours remote diagnosis and expedited on-site engineer service within 48 hours for domestic needs.
Environmental Certification: Utilize water-based ink certified by EU REACH, with equipment adhering to ISO 14001 environmental management standards, underscoring our dedication to eco-friendly practices.
Quality Certification: Achieve peace of mind with CE certification and the assurance of key components, such as motors and sensors, sourced from top imported brands.
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