| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
Introducing the revolutionary 5+1 high-definition water-based ink printing machinery, a sophisticated marvel in packaging printing technology. This cutting-edge equipment combines multi-color high-precision printing, eco-friendly and energy-efficient solutions, and state-of-the-art intelligent control. Primarily serving the carton, paper box, flexible packaging, and related industries, its standout feature includes five specialized printing units paired with a versatile multifunctional efficiency unit. Designed for complex graphics, it ensures seamless one-pass molding and surface treatment, thereby substantially boosting production speed and enhancing print quality. Below, delve into its core technology, application scenarios, and performance parameters:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
Independent Five-Color Printing Unit: Each module utilizes FLEXO flexographic technology, embracing water-based inks that comply with EU REACH standards. With VOC emissions lower than 100ppm, these units are perfect for sensitive packaging needs, including food and medicines.
Micron-Level Color Registration Accuracy: Achieving unmatched precision through servo motor drive and 360° electric phase fine-tuning, the color registration accuracy astounds at ±0.5mm on flat cardboard. Capable of printing the smallest text at 1.5mm and dot reproduction accuracy of ±0.1mm.
Quick Plate Change Design: With an innovative pneumatic locking and track sliding structure, this design allows plate changes in under 10 minutes, permitting anilox roller swaps without halting operations.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: Featuring an integrated chamber scraper glazing system for selective or overall glazing, it elevates surface gloss and wear resistance while drying at a rapid 30 meters/minute.
Die-Cutting/Slotting Function: Select models offer a linkage die-cutting unit, facilitating creasing, slotting, and die-cutting of corrugated cardboard, significantly minimizing subsequent processing dependencies.
Spot Color Printing Expansion: Customize the sixth unit as a spot color channel to cater to special ink requirements, including metallic and fluorescent colors.
Intelligent Automation Control System
PLC + Touch Screen Operation: Leverage Siemens PLC alongside a 10.4-inch color touch screen, enabling parameter presets, fault diagnostics, and comprehensive production data analysis, including output and energy consumption.
Remote Monitoring (Optional): Harness the power of the Industrial Internet of Things (IIoT) for remote equipment status monitoring, proactive alerts, and seamless OTA firmware updates, lowering operation and maintenance expenses.
Tension Closed-Loop Control: Featuring a tension sensor and a synchronized servo motor, it dynamically adjusts paper tape tension to avert printing deviations.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: An all-encompassing hot air drying module, adjustable from 50-120ºC, coupled with infrared radiation assist, ensures a drying speed of 30 meters/minute, adaptable for diverse materials like film and paper.
Ink Zero Waste System: Featuring an idle rubber wheel in standby mode and a pneumatic diaphragm pump powered by an independent ink-distributing motor, it facilitates swift ink color transitions (<5 minutes) and ink recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width: 1400-2000mm (Optional Customization) Caters to three-, five-, and seven-layer corrugated cardboard and wide-width films.
Applicable Materials: Cardboard (150-600gsm), Corrugated Paper (1.5-11mm), Plastic Film (PE/PET), Aluminum Foil Accommodates a wide variety of packaging substrates.
Mechanical Speed: 10-70 meters/minute (Stepless Speed Regulation) Ensures precise low-speed debugging and high-speed production efficiency.
Experience unparalleled precision with our High Speed Definition Ink Printing Machine, boasting a color registration accuracy of ±0.5-0.8mm. This industry-leading standard ensures flawless execution of even the most intricate patterns, perfectly catering to the demands of fine pattern printing.
Harness the power of efficiency with our machine's power supply of 380V/50Hz and a total power range of 25-40kW. Our cutting-edge, energy-saving design slashes power consumption by 15% compared to traditional equipment, optimizing both performance and cost-effectiveness.
Designed with flexibility in mind, our machine's dimensions-8-12 meters in length, 2.5 meters in width, and 2.8 meters in height-facilitate easy workshop layout and maintenance through its innovative modular design.
3. Application areas and typical scenarios
Packaging printing
Discover seamless efficiency in carton and paper box printing, where multi-color graphics and glazing are achieved in a single pass. Ideal for e-commerce logistics boxes and gift boxes, our machine ensures vibrant, high-quality output.
Soft packaging: Achieve superior precision in printing film materials, perfect for food bags and daily chemical packaging bags, ensuring your products stand out with high-quality visuals.
Labels and logos
Industrial labels: Elevate your labeling capabilities with two-color overprinting for batch numbers and QR codes, meeting stringent GMP certification standards with impeccable color accuracy.
Anti-counterfeiting labels: Enhance product security with the perfect combination of spot color printing and local glazing, significantly boosting anti-counterfeiting measures for your brand.
Special material processing
For aluminum foil and composite materials, our machine delivers high-precision printing, ideal for pharmaceutical aluminum foil packaging and shielding materials for electronic components, ensuring unparalleled quality and reliability.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Benefit from our user-friendly modular design featuring standardized interfaces for anilox rollers, rubber rollers, and other consumables, ensuring effortless replacements. Key components like chains and gears are designed for durability, with lifespans exceeding 8,000 hours.
Safety is paramount with our fully enclosed protective cover, equipped with grating sensors, emergency stop buttons, and anti-wind shields on transmission parts, all meeting stringent CE safety standards.
Data management
Empower your operations with real-time data management, including printing speed, ink usage, and downtime. Our system supports comprehensive production efficiency analysis, ensuring optimal performance and productivity.
Our advanced CIP4 data interface integrates seamlessly with enterprise ERP systems, enabling fluid, effortless transmission of orders and process parameters, enhancing workflow efficiency.
V. After-sales service and certification
Enjoy peace of mind with our exceptional warranty and maintenance services. We offer a 1-year warranty on the entire machine, extending to 2 years for core components, alongside 24/7 remote diagnostics and on-site service within 48 hours for domestic locations.
Commitment to sustainability is a priority, as evidenced by our water-based ink's EU REACH certification and the equipment's compliance with the ISO 14001 environmental management system.
Our commitment to quality is underscored by CE certification, and the use of premium imported brands for key components such as motors and sensors, guaranteeing superior performance and reliability.
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