| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to the Revolutionary 5+1 High-Definition Water-Based Ink Printing Machinery
Introducing the pinnacle of packaging printing technology, the 5+1 high-definition water-based ink printing machinery stands as a beacon of innovation, seamlessly integrating multi-color high-precision printing, environmentally conscious and energy-efficient solutions, with cutting-edge intelligent control systems. Ideal for use in a wide range of applications such as cartons, paper boxes, and flexible packaging, this advanced equipment features five independent printing units along with one multifunctional efficiency unit capable of glazing, die-cutting, or accommodating spot color units. This sophisticated machinery excels in delivering one-time molding and surface treatment of intricate graphics, thereby significantly boosting production efficiency and elevating printing quality. The following sections delve into its core technologies, application scenarios, and performance parameters, offering a comprehensive understanding:
1. Core Technology and Unparalleled Functional Advantages
Innovative Five-Set High-Precision Printing System
Featuring Independent Five-Color Printing Units: Each module is equipped with state-of-the-art FLEXO flexographic technology, compatible with water-based inks conforming to EU REACH standards, with exceptionally low VOC emissions under 100ppm. This system is perfectly suited for sensitive packaging applications including food and pharmaceutical industries.
Achieve Micron-Level Color Registration Accuracy: The system employs servo motor drive coupled with 360° electric phase fine-tuning, ensuring a remarkable color registration accuracy of ±0.5mm (on flat cardboard), with minimum text sizes of 1.5mm and dot reproduction precision at ±0.1mm.
Designed for Quick Plate Change: The printing unit boasts a pneumatic locking and track sliding structure, allowing for rapid plate changes in under 10 minutes, with the capability to replace the anilox roller without halting production.
Multifunctional Efficiency Unit (+1 Configuration)
Advanced Water-Based Glazing Module: This integrated chamber scraper glazing system enables both partial and comprehensive glazing, enhancing surface gloss and durability, with an impressive drying speed of 30 meters/minute.
Enhanced Die-Cutting/Slotting Functionality: Select models come equipped with a linkage die-cutting unit, facilitating creasing, slotting, and die-cutting of corrugated cardboard, thereby minimizing dependency on subsequent processing stages.
Versatile Spot Color Printing Expansion: The sixth unit can be tailored as a spot color channel, catering to specialized ink requirements such as metallic and fluorescent colors.
Intelligent Automation Control System
State-of-the-Art PLC and Touch Screen Interface: Leveraging Siemens PLC with a vibrant 10.4-inch color touch screen, offering parameter preset capabilities, fault diagnosis, and comprehensive production data analytics including output and energy consumption metrics.
Optional Remote Monitoring: The Industrial Internet of Things (IIoT) module facilitates real-time remote monitoring of equipment status, providing early warning notifications and enabling seamless OTA firmware upgrades, effectively reducing operational and maintenance expenses.
Precision Tension Closed-Loop Control: The system incorporates a tension sensor with servo motor integration, ensuring real-time adjustments to the paper tape tension, effectively preventing any printing deviations.
Efficient Drying and Eco-Friendly Design
Advanced Three-Stage Hot Air Drying: Featuring an integrated hot air drying module with adjustable temperature settings ranging from 50-120ºC, complemented by infrared radiation for auxiliary drying, achieving a rapid drying speed of 30 meters/minute, adaptable to various materials such as film and paper.
Innovative Ink Zero Waste System: The system employs automatic idling of the rubber wheel when halted, with a pneumatic diaphragm pump and independent ink-distributing motor ensuring swift ink color changes in under 5 minutes and efficient ink recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Exceptional Printing Width: Offering optional customization with a range of 1400-2000mm, it's perfectly suited for three-, five-, and seven-layer corrugated cardboard and expansive wide-width films.
Versatile Applicable Materials: Supports a wide array of packaging substrates including cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic films (PE/PET), and aluminum foil.
Dynamic Mechanical Speed: Featuring stepless speed regulation ranging from 10-70 meters/minute, it ensures precision during low-speed debugging and efficiency at high-speed production.
The color registration accuracy of ±0.5-0.8mm stands at the forefront of the industry, perfectly catering to the demands of intricate pattern printing with unmatched finesse.
Harness the power supply of 380V/50Hz and a total power range of 25-40kW with our energy-efficient design, innovatively conserving 15% more energy compared to conventional equipment. Experience superior performance with reduced power consumption.
Dimensions are smartly designed at 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, featuring a modular design that facilitates seamless workshop layout and effortless maintenance.
3. Application areas and typical scenarios
Packaging printing
Carton / Paper box: Achieve vibrant multi-color graphics and glazing in a single pass, ideal for e-commerce logistics boxes and exquisite gift boxes, delivering a visually appealing packaging solution.
Soft packaging: Our machine supports precision printing on film materials, making it highly suitable for creating detailed food bags and sophisticated daily chemical packaging bags.
Labels and logos
Industrial labels: Experience two-color overprinting with batch numbers and QR codes, meeting stringent GMP certification standards for color accuracy.
Anti-counterfeiting labels: Enhance product security with spot color printing and localized glazing, significantly boosting anti-counterfeiting measures.
Special material processing
Aluminum foil and composite materials: Delivering heightened precision printing, perfect for pharmaceutical aluminum foil packaging and electronic component shielding materials, ensuring superior quality and reliability.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Modular wearing parts: Standardized interfaces for anilox rollers, rubber rollers, and other consumables allow for hassle-free replacement while key components, such as chains and gears, boast a longevity exceeding 8,000 hours.
Fully enclosed protective cover: Features grating sensors and emergency stop buttons, along with anti-winding shields on transmission parts, all adhering to the stringent CE safety standards for maximum protection.
Data management
Production report generation: Instantly record vital data including printing speed, ink usage, and downtime, providing robust support for thorough production efficiency analysis.
CIP4 data interface: Seamlessly integrate with the enterprise ERP system, facilitating impeccable order and process parameter transmission without interruption.
V. After-sales service and certification
Warranty and maintenance: Benefit from a comprehensive 1-year machine warranty, with a 2-year extension on core components, alongside 7×24 hours remote diagnosis and prompt engineer on-site service within 48 hours domestically.
Environmental certification: Our water-based ink is EU REACH certified, and the equipment fully complies with the ISO 14001 environmental management system, underscoring our commitment to sustainability.
Quality certification: Proudly certified under CE standards, with key components, including motors and sensors, sourced from prestigious international brands.
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