Product Description
1. Paper Feeding Section:
Discover the epitome of innovation with our Electric Four-Color High-Speed Ink Printer's paper feeding section. The sophisticated servo pressure-free extended paper feeding front edge is ingeniously designed to eliminate traditional paper guide rubber rollers and embossing roller pressure feeding. Experience seamless cardboard transfer to the printing roller, powered by cutting-edge front edge vacuum technology, ensuring impeccable alignment with the power input gear and vacuum paper guide wheel. This state-of-the-art method removes paper guide pressure adjustments, stretches auxiliary paper feeding time to its fullest potential, and simplifies the adjustment process, embodying a new era of efficiency.
Embrace the renowned precision of the French Martin front edge paper feeding structure. Its unique table top tilting lifting mechanism ensures flawless paper feeding. As the table lifts, it gracefully tilts-lower in front, higher in back-dramatically reducing risks of paper jams and damage, perfect for single and curved corrugated cardboard. The Martin bellows, a snail-type suction blower, delivers concentrated power, adeptly handling high-strength, heavier cardboard to maintain precision and prevent skewing. The light-pressure bearing wheel frame design effortlessly elevates and lowers the paper feeding table, cutting down the load and enhancing bellows performance in a pressure-free environment.
Our revolutionary pressure-free front edge paper feeding system surpasses traditional methods by completely removing the risk of cardboard damage from paper guide rubber rollers. Preserve the pristine condition of your cardboard, granting unparalleled flexibility in paper selection. By eliminating the paper guide roller mechanism, we guarantee protection of all cardboards during transport, setting new standards for reliability and efficiency unattainable by other mechanisms.
1. Machine Clutch:
1) With a user-friendly electric control, the machine's clutch is equipped with an alarm bell that continuously rings during operation, ensuring the highest level of safety for the operator.
2) Outfitted with a dependable pneumatic interlocking device, enhancing operational security.
3) Featuring cutting-edge variable frequency motor technology, the main motor and fan, paired with a variable frequency controller, promote unparalleled energy efficiency and smooth operational starts, complete with a robust motor start protection device.
2. Front Edge Paper Feeding System
1) The system excels in paper feeding with advanced suction-assistance technology. The fan, with its impressive 7.5KW power, offers adjustable air volume to accommodate varying cardboard bends, ensuring seamless, efficient operation.
2) Swift and powerful, enabling rapid paper lifting and dropping mechanisms driven by state-of-the-art cylinders, taking productivity to new heights.
3) Enjoy effortless operations with one-button electric adjustments for side, front, and rear baffles, streamlining the process.
4) The Taiwan super-resistant front edge paper feeding wheel is celebrated for its remarkable durability and wear resistance, promising longevity and reliability.
5) A versatile interval paper feeding device offers options for continuous or interval feeding, catering to specific operational needs with precision.
6) Experience the future with a state-of-the-art seven-inch computer touch screen control, showcasing production volume and counting alarms with ease, driving efficiency.
3. Automatic Zeroing Device
1) Both the paper feeding and die-cutting units boast electric and automatic zeroing capabilities for unmatched precision.
2) Designed for general carton use, the automatic zeroing device revolutionizes efficiency by allowing adjustments with just two trial prints, significantly reducing cardboard waste, optimizing resources, and maximizing output.
4. Dust Removal Device
1) Dive into innovation with an advanced brush dust removal device in the paper feeding part, efficiently cleansing the printed surface of the cardboard, elevating overall print quality.
2) Impressively, the storage order accommodates up to 999 entries, guaranteeing precise, efficient automatic alignment, streamlining the production process.
3) Experience the ultimate convenience with one-key alignment and one-key slot size adjustments, simplifying operations and enhancing productivity.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) Meticulously engineered, the printing roller features an outer diameter of 395mm, with a comprehensive outer diameter including the plate at 405mm. This ensures precision, durability, and unwavering performance, setting new benchmarks for excellence.
2) Our premium steel pipe is finished with a high-quality ground surface and superior hard chrome plating, ensuring exceptional strength and long-lasting durability.
3) Expertly executed balance correction facilitates seamless and effortless operation, significantly enhancing overall efficiency and performance.
4) Engineered with a robust ratchet-fixed plate rolling shaft, this component guarantees unwavering stability and dependable reliability during usage.
5) The full plate hanging slot is designed to precisely accommodate 9mm hanging plate strips, offering remarkable versatility in use.
6) Experience effortless operation with our advanced electric foot switch, enabling smooth and convenient forward and reverse rotation for the loading and unloading of printing plates.
2. Printing roller:
1) Precisely measured at an outer diameter of 159mm, this roller is crafted to deliver optimal performance and reliability.
2) Maintaining surface integrity, the steel pipe is expertly finished with high-quality grinding and hard chrome plating for lasting durability.
3) Balance correction technology ensures a smooth and efficient operation of the roller, maximizing productivity.
4) The printing roller features a manually adjustable gap dial ranging from 0-12mm, providing precise control over printing processes.
3. Upper and lower rollers for paper feeding:
1) The upper roller, with an outer diameter of 99mm, is made from thick-walled steel pipe and includes a quick-adjust paper guide wheel for convenience.
2) The lower roller boasts a 156mm outer diameter, crafted from robust thick-walled steel, and is surface-finished with grinding and hard chrome plating for superior durability.
3) The paper feeding roller offers manual gap dial adjustment within a precise 0-12mm range, ensuring meticulous paper management.
4. Steel anilox roller
1) Engineered with precision, the anilox roller features an outer diameter of φ213 and a choice of mesh numbers ranging from 180 to 260, catering to varied applications.
2) The meticulously ground steel tube surface with pressed mesh is further enhanced by hard chrome plating, optimizing performance.
3) With expertly applied balance correction, the anilox roller operates smoothly, delivering consistent dot patterns and uniform ink distribution.
4) Innovative wedge overrunning clutch technology ensures even ink distribution and facilitates easy cleaning of the anilox roller.
5) User-friendly manual anilox gap dial adjustment allows for customized fine-tuning of operations.
5. Rubber roller:
1) Featuring an outer diameter of φ200mm, the rubber roller is engineered for efficient and effective ink transfer.
2) The steel pipe surface is coated with wear-resistant rubber, perfectly balanced for enhanced durability and performance.
3) Specially ground in key areas, the rubber roller excels in ink transfer efficiency, delivering optimal output.
4) With a hardness range of 60-65 degrees, the rubber ensures effective operation and exceptional longevity.
5) Equipped with the renowned Yunmo motor, celebrated for its silent operation, significantly reducing noise pollution.
6. Phase adjustment mechanism:
1) Utilizing a sophisticated planetary gear structure, this mechanism offers reliable and smooth phase adjustments.
2) Cutting-edge electric digital 360-degree adjustment allows seamless printing phase alterations during operation and stoppages.
3) Precision is ensured with an electric adjustment of lateral position, offering a range of ±10mm.
7. Ink circulation
1) Our pneumatic diaphragm pump is designed for a stable ink supply, ensuring convenient and swift operation and maintenance.
2) Our advanced ink filtration system meticulously screens impurities, ensuring the maintenance of pristine ink quality for unparalleled printing results.
8. Innovative Printing Phase Fixing Device:
1) Experience superior control and stability with our built-in electromagnetic clutch brake device, elevating operational efficiency to new heights.
2) The precision-engineered brake mechanism securely holds the machine in its original gear position when separated, allowing for seamless phase adjustment.
9. Cutting-Edge Oil Supply Device:
1) The high-performance mechanical oil pump ensures a steady and dependable oil flow, guaranteeing a flawless lubrication system.
2) Revel in uninterrupted operations with our state-of-the-art circulating oil supply system, maintaining optimal inking of gears and a perfectly balanced oil level across all groups.
Advanced Three-Die Cutting Section
1. Die Roller (Lower Roller) Excellence
1) With an outer diameter of φ360mm, excluding the die, our roller offers unrivaled precision and robust durability in every operation.
2) Constructed from premium cast steel, its surface is expertly ground and plated with hard chrome, enhancing resilience and longevity beyond expectations.
3) Balanced adjustment features ensure remarkable operational stability, facilitating a silky-smooth and reliable workflow.
4) Designed with meticulous precision, the 50mm x 50mm spacing ensures secure die placement, contributing to consistent and stable performance.
5) Our die roller supports a die height of 25.4mm, meeting a wide range of operational requirements with ease.
6) Capable of handling die cutting thicknesses of 16mm for three-layer and 13mm-15mm for five-layer boards, showcasing versatile adaptability.
2. Rubber Pad Roller (Upper Roller) Innovation
1) With a diameter of φ388.9mm, our outer wall is engineered to deliver optimal performance and efficiency.
2) Crafted from resilient cast steel, featuring a ground surface with hard chrome plating, guaranteeing lasting performance and strength.
3) The balanced adjustment feature enhances operational stability, ensuring smooth and efficient processes.
4) Equipped with an advanced electric adjustment system to optimize precision and efficiency of the gap with the die roller.
5) Engineered for durability, our roller features a pad thickness of 8mm, with an outer diameter of φ404.9mm and a 250mm width, ensuring long-lasting effectiveness.
3. Transverse Movement and Repair Device Prowess:
1) The mechanical transverse with a 40mm floating device features an automatic die-cutting uniform scale, optimizing line speed compensation for even pad wear, significantly extending service life.
2) Our innovative electric repair device enhances pad reuse rates, allowing for up to 3-4 repairs, significantly reducing costs and waste.
3) The pneumatic automatic separation device for the die-cutting roller minimizes pad wear, dramatically increasing its service life.
4. Revolutionary Plate-Free Fixture:
1) Experience rapid, interchangeable die-cutting with multifunctionality, eliminating the need for conventional box templates, streamlining your production process.
2) Achieve unprecedented efficiency akin to thin knife slotting, resulting in substantial production cost savings and enhanced profitability.
3) With thirteen servo motors, adjust pre-pressure, pressure lines, and plate-free knife ring size electrically. Enjoy effortless one-key slotting size adjustments by simply inputting cardboard dimensions for unmatched simplicity and convenience.
4. Transmission Gear Superiority:
1. Crafted from 40Cr high-quality alloy steel, our transmission gear undergoes tempering, grinding, and nitriding processes to ensure exceptional durability and strength.
2. With six-level precision, our transmission gear operates smoothly and quietly, with hardness rated at HRC55-60. This guarantees a long lifespan, minimal wear, and consistent print color accuracy over time.
3. Our innovative design employs a keyless connection for all transmission components (including shaft and gear) using the groundbreaking expansion sleeve. This feature entirely eliminates connection gaps, making it impeccably suitable for enduring high-speed operations under substantial torque, ensuring superior performance and longevity.
5. Advanced Oil Supply Device:
1) The system is ingeniously equipped with a state-of-the-art mechanical oil pump, facilitating an efficient and continuous cycle of oil supply. This not only optimizes the machinery's performance but also ensures seamless functionality.
2) Our circulation oil supply system is meticulously designed to deliver consistent and uniform oiling of gears, maintaining a balanced oil level across every group. This significantly enhances the overall reliability and durability of the machinery.
3) Featuring a closed spray lubrication system, our technology offers exceptional lubrication quality. This innovation ensures outstanding transmission accuracy and significantly extends the operational life of the machine, setting a new standard in machine longevity.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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