Product Description
1. Paper Feeding Section:
Unleash the power of sophisticated innovation with our state-of-the-art servo pressure-free extended paper feeding front edge system. This next-generation design ingeniously eliminates the need for conventional paper guide rubber rollers and embossing rollers, allowing cardboard to glide seamlessly to the printing roller via advanced front edge vacuum technology. The synchronized power input gear meticulously aligns with the vacuum paper guide wheel's outer circle, simplifying operations and extending auxiliary paper feeding time. This ensures hassle-free adjustments and delivers peak performance with ease and precision.
Our paper feeding section features the renowned French Martin front edge paper feeding structure, which includes a thoughtfully designed tilting tabletop that effortlessly lifts to facilitate paper feeding. The ingenious design, low at the front and high at the back, significantly minimizes the risk of paper jams and cardboard damage. Ideal for both single and curved corrugated cardboard, the Martin bellows' snail-type suction blower delivers concentrated power that is particularly effective for high-strength and heavy cardboards, guaranteeing perfect alignment every time. The light-pressure bearing wheel frame design supports elevated cardboard stacks, minimizing weight load and enhancing the speed efficiency of the bellows system.
The groundbreaking pressure-free front edge paper feeding system triumphs in resolving issues related to cardboard damage caused by traditional paper guide rubber rollers. It virtually ensures up to 100% preservation of the cardboard's intrinsic physical attributes, granting carton manufacturers an expansive array of choices in paper use. By completely eliminating the traditional roller mechanism, it safeguards all cardboards during transportation, achieving protection levels that are unparalleled by any other systems.
1. Machine Clutch:
1) Prioritizing safety with our electric control machine clutch, an alarm bell continuously rings during movement, ensuring that operator security is steadfastly upheld.
2) Pneumatic Interlocking Device:
3) Our main motor and fan utilize cutting-edge variable frequency motors and controllers, promoting exceptional energy efficiency and initiating smooth starts. With the inclusion of a motor start protection device, absolute reliability is assured.
2. Front Edge Paper Feeding System:
1) Featuring a sophisticated suction-assisted paper feeding mechanism, this system is equipped with an adjustable 7.5KW fan that dynamically adapts air volume based on the cardboard's bend, ensuring seamless and uninterrupted operations.
2) Harnessing the robust power of a cylinder-driven paper lifting and dropping system, it guarantees rapid and efficient handling of materials.
3) Experience the unmatched convenience of one-button electric adjustments for side, front, and rear baffles, enhancing user efficiency.
4) Built with Taiwan's super-resistant front edge paper feeding wheel, this system offers extraordinary durability and wear resistance that is second to none.
5) Opt for continuous or interval paper feeding with our versatile interval paper feeding device, meticulously tailored to cater to your specific needs.
6) The intuitive seven-inch computer touch screen control provides real-time production volume display and counting alerts, significantly enhancing operational efficiency.
3. Automatic Zeroing Device:
1) Both the paper feeding and die-cutting units boast electric and automatic zeroing capabilities, ensuring unmatched precision and effortless ease.
2) For general carton applications, our automatic zeroing device conducts two trial prints for precise positioning, drastically reducing cardboard waste and maximizing resource efficiency.
4. Dust Removal Device:
1) Our innovative brush dust removal device, integrated within the paper feeding section, effectively eliminates impurities from the printed surface of the cardboard, thereby elevating the print quality to new heights.
2) With an impressive storage order capacity of up to 999, our system guarantees precise and efficient automatic alignment, ensuring seamless operations.
3) Revel in the simplicity of one-key alignment and slot size adjustment, streamlining the user experience and enhancing ease of use.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) The meticulously precision-crafted outer diameter of this component measures an impressive 395mm, extending up to 405mm inclusive of the plate's outer diameter, for optimal functionality and performance.
2) Showcasing a masterful finish, the surface of the steel pipe is meticulously ground and encased in a robust layer of hard chrome plating, ensuring superior longevity and exceptional resistance against wear and tear.
3) Experience unrivaled consistency and fluidity in every operation with our expertly balanced correction system, ensuring that your processes remain seamless and steady at all times.
4) Our sophisticated ratchet fixed plate rolling shaft is meticulously designed to enhance both stability and precision, providing you with a dependable operation that exceeds expectations.
5) Discover ultimate convenience with our full plate hanging slot, meticulously crafted to accommodate 9mm hanging plate strips, offering unparalleled versatility and effortless usability.
6) Revolutionize your workflow with an electrically controlled foot switch for effortless loading and unloading of printing plates, facilitating smooth forward and reverse rotation like never before.
2. Printing roller:
1) Experience precision at its finest with a component boasting an outer diameter of 159mm, a testament to exceptional design and functionality.
2) The steel pipe features a surface that's finely ground and enveloped in hard chrome plating, standing as a beacon of durability and a lustrous finish you can rely on.
3) Our balance correction technique guarantees smooth, consistent operation, delivering results that are nothing short of exceptional.
4) Achieve precision printing with our manually adjustable printing roller gap dial, offering a versatile range from 0-12mm to meet all your needs with ease.
3. Upper and lower rollers for paper feeding:
1) The upper roller, crafted from thick-walled steel pipe with an outer diameter of 99mm, includes a quick-adjustment paper guide wheel for impeccable paper handling.
2) The lower roller features an outer diameter of 156mm, crafted from thick-walled steel pipe with a ground surface and hard chrome plating, ensuring durability and peak performance.
3) Enjoy precision with manual adjustment of the paper feeding roller's gap dial, offering an adjustable range of 0-12mm for optimal results.
4. Steel anilox roller
1) Personalize your performance with this roller's outer diameter of φ213, offering mesh numbers in 180, 200, 220, 240, and 260.
2) The steel tube's surface is meticulously ground, with mesh precisely pressed and finished with hard chrome plating, ensuring stellar inking performance.
3) Depend on our balance correction for smooth, uniform inking with consistently pristine dots, guaranteeing premium printing quality.
4) The anilox roller's wedge overrunning clutch is engineered to distribute and clean ink effectively, enhancing your printing efficiency.
5) Achieve precise control over the inking process with manual adjustment of the anilox gap dial, offering you the customization you need.
5. Rubber roller:
1) The rubber roller, with an outer diameter of φ200mm, is optimized for the efficient transfer of ink, elevating your printing process.
2) The roller's steel pipe is expertly wrapped in wear-resistant rubber, balanced to ensure maximum durability and long-lasting performance.
3) With specialized grinding in the middle and high areas, this roller promises superior ink transfer, delivering exemplary printing results.
4) Precision is key with rubber hardness measured between 60-65 degrees, guaranteeing optimal resilience and outstanding performance.
5) Experience tranquility in your operations with the Yunmo motor's silent motor, ensuring quiet yet effective performance.
6. Phase adjustment mechanism:
1) Embrace superior control with a sophisticated planetary gear business structure, ensuring your operations run with unparalleled precision.
2) Enjoy the ease of an electrically controlled 360-degree digital interface for printing phase adjustments, whether in operation or at a standstill.
3) Fine-tune your alignment with electric lateral position adjustment, offering a precise range of ±10mm for flawless results.
7. Ink circulation
1) Experience stable ink supply and effortless maintenance with a pneumatic diaphragm pump, designed for seamless ink circulation.
2) Maintain pristine ink quality with an integrated ink filter, expertly removing impurities to ensure only the best results.
8. Printing Phase Fixing Device:
1) The device marvelously incorporates an electromagnetic clutch brake, crafted for precision control, ensuring seamless operation at every stage.
2) When phase adjustments are essential, the brake mechanism locks the machine into place, preserving the original gear position with unparalleled dependability.
9. Oil Supply Device:
1) A state-of-the-art mechanical oil pump delivers a perpetual oil supply circulation, guaranteeing uninterrupted and efficient machine performance.
2) The sophisticated circulating oil supply system ensures precise inking of gears and balanced oil levels across all units, enhancing overall machinery performance.
Three-Die Cutting Section:
1. Die Roller (Lower Roller)
1) With an impressive outer diameter of φ360mm (not including the die), this meticulously engineered component is pivotal for supreme performance.
2) Designed from durable cast steel, the surface is expertly ground and enhanced with hard chrome plating, ensuring exceptional resilience.
3) Skillfully balanced for adjustment, this feature augments stability during operation, delivering consistently superior results.
4) Die fixing screw holes, precisely spaced at 50mm*50mm intervals, facilitate straightforward operation and setup.
5) Crafted to support a die height of 25.4mm, it offers remarkable adaptability in diverse applications.
6) Adaptable to die cutting thicknesses of 16mm for three-layer boards and 13mm-15mm for five-layer boards, catering to a wide array of requirements.
2. Rubber Pad Roller (Upper Roller)
1) The outer wall, with its dimension of φ388.9mm, ensures notable support and precise operation.
2) Manufactured from premium cast steel, with a surface that is ground and hard chrome plated, providing impressive longevity and reliability.
3) Balanced for adjustments, it enhances stability, ensuring reliable and steady operations consistently.
4) Features electric gap adjustment with the die roller, offering refined precision control and heightened efficiency.
5) The pad, with a precise thickness of 8mm, an outer diameter of φ404.9mm, and a width of 250mm, provides superior coverage and performance.
3. Transverse Movement and Repair Device:
1) The mechanical transverse movement of 40mm, combined with a floating device, allows for automatic compensation conforming to line speed, ensuring uniform die-cutting pad wear and maximizing service longevity.
2) An innovative electric repair device boosts the reuse rate of pads, with each pad being repairable 3-4 times, enhancing efficiency to the fullest.
3) The pneumatic automatic separation device of the die-cutting roller significantly reduces pad wear, thereby extending its service life impressively.
4. Plate-Free Fixture:
1) This versatile fixture permits rapid die-cutting interchange without templates for standard boxes, streamlining the entire process seamlessly.
2) It delivers results comparable to thin knife slotting but with a substantial reduction in production costs, making it an economic marvel.
3) Outfitted with 13 servo motors, this innovative feature allows electronic adjustments of pre-pressure, pressure lines, and plate-free knife ring sizes. By simply inputting the cardboard dimensions, it facilitates one-key slotting size adjustments, underscoring convenience and simplicity.
4. Transmission Gear:
1. Expertly crafted from 40Cr high-quality alloy steel, this gear is tempered, ground, and nitrided for extraordinary strength and durability.
2. With six-level precision, this component operates smoothly and quietly, with a hardness between HRC55-60, ensuring sustained low-wear performance and maintaining impeccable printing color accuracy over time.
3. By integrating an advanced keyless connection through the use of an expansion sleeve between all transmission components such as the shaft and gear, this cutting-edge design completely eliminates any connection gaps. This seamless integration provides unmatched stability, facilitating consistent, high-speed operations even under challenging conditions involving large torque demands.
5. Oil Supply Device:
1) The system is equipped with a highly efficient mechanical oil pump designed for a dependable and continuous oil supply cycle. This ensures the machinery's seamless and uninterrupted operation, enhancing its overall performance.
2) Featuring an innovative circulation oil supply mechanism, the system guarantees uniform gear lubrication. This not only maintains balanced oil levels across all operating groups but also significantly enhances the machinery's longevity and operational efficiency.
3) Utilizing a state-of-the-art closed spray lubrication system, this approach ensures precision in transmission accuracy. It also plays a critical role in extending the machinery's lifespan, offering superior durability and reliability for prolonged use.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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