| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
The 5+1 high-definition water-based ink printing machinery stands as a pinnacle of sophisticated packaging solutions. This cutting-edge equipment seamlessly blends multi-color, high-precision printing capabilities with environmentally friendly and energy-efficient operations, underscored by intelligent control systems. Primarily utilized in the domains of cartons, paper boxes, and flexible packaging, it features a robust core configuration of five independent printing units complemented by an adaptable multifunctional unit-capable of glazing, die-cutting, or spot color printing. This innovative machinery facilitates comprehensive one-step molding and surface treatments for intricate graphics, ushering in remarkable enhancements in production efficiency and print quality. Below, delve into detailed expositions of its core technology, application scenarios, and performance parameters:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
The independent five-color printing unit, equipped with FLEXO flexographic technology, excels in accommodating water-based inks, adhering to stringent EU REACH standards. Emitting VOC levels below 100ppm, this setup proves ideal for sensitive packaging applications, such as those in the food and pharmaceutical industries.
Featuring micron-level color registration precision, this system employs a servo motor drive paired with 360° electric phase fine-tuning, achieving registration accuracies of ±0.5mm on flat cardboard. It supports the printing of minute text down to 1.5mm, with dot reproduction precision reaching an impressive ±0.1mm.
The ingenious quick plate change design incorporates a pneumatic locking and track sliding structure, reducing plate change times to under 10 minutes. Additionally, it allows for the seamless replacement of anilox rollers without necessitating machine stoppages.
Multifunctional Efficiency Unit (+1 Configuration)
The water-based glazing module, with its integrated chamber scraper glazing system, performs both partial and overall glazing tasks to enhance surface gloss and wear resistance, drying at an efficient rate of 30 meters per minute.
The inclusion of a die-cutting/slotting function in some models facilitates creasing, slotting, and die-cutting of corrugated cardboard, minimizing reliance on subsequent processing stages.
The sixth unit's spot color printing expansion can be tailored to function as a spot color channel, meeting specific printing demands, including those for metallic and fluorescent inks.
Intelligent Automation Control System
The PLC and touch screen operation, featuring Siemens PLC and a 10.4-inch color touch screen, supports parameter presets, fault diagnostics, and comprehensive production data analytics, including output and energy consumption statistics.
An optional remote monitoring feature, facilitated by the Industrial Internet of Things (IIoT) module, enables real-time equipment status monitoring, early warning notifications, and OTA firmware updates, significantly reducing operation and maintenance costs.
The tension closed-loop control system integrates a tension sensor and servo motor linkage, dynamically adjusting the paper tape tension to mitigate printing deviations.
Efficient Drying and Environmentally Friendly Design
The three-stage hot air drying module incorporates adjustable temperature settings (50-120ºC) with infrared radiation-assisted drying, achieving drying speeds of 30 meters per minute, compatible with diverse materials such as film and paper.
The ink zero waste system utilizes a rubber wheel that idles automatically when the machine halts, coupled with a pneumatic diaphragm pump and independent ink-distributing motor, enabling rapid ink color changes (<5 minutes) and recycling to minimize wastage.
2. Key Technical Parameters
Project Parameter Range Advantages
The printing width, ranging from 1400 to 2000mm, can be custom-configured, and is suitable for a variety of substrates including three-, five-, and seven-layer corrugated cardboard and wide-width films.
Supporting an array of packaging substrates, the machinery accommodates cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), and aluminum foil.
With an impressive mechanical speed ranging from 10 to 70 meters per minute, our High Speed Definition Ink Printing Machine offers seamless speed regulation that ensures precision during low-speed debugging and unmatched efficiency for high-speed production, redefining operational excellence.
Boasting a color registration accuracy of ±0.5-0.8mm, this machine sets an industry-leading standard that effortlessly meets the intricate demands of fine pattern printing, delivering superior quality every time.
Operating on a robust power supply of 380V/50Hz with a total power range of 25-40kW, this machine is engineered with an energy-saving design that outperforms traditional equipment by saving 15% more power, exemplifying eco-efficient innovation.
With dimensions of 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, the machine features a modular design that simplifies workshop layout and facilitates effortless maintenance, ensuring adaptability and longevity.
3. Application areas and typical scenarios
Packaging printing
Carton / Paper box: This machine excels in executing multi-color graphics and glazing in a single pass, perfectly tailored for e-commerce logistics boxes, gift boxes, and more, offering versatility in packaging solutions.
Soft packaging: Designed for precision, it supports high-quality printing on film materials, making it ideal for food bags and daily chemical packaging, ensuring clarity and brand distinction.
Labels and logos
Industrial labels: Achieve impeccable two-color overprinting for batch numbers and QR codes, meeting rigorous GMP certification requirements with consistent color accuracy.
Anti-counterfeiting labels: Enhance product security by combining spot color printing with local glazing, significantly boosting the anti-counterfeiting measures of your products.
Special material processing
For aluminum foil and composite materials, this machine delivers high-precision printing, perfectly suited for pharmaceutical aluminum foil packaging and electronic component shielding materials, maintaining product integrity.
IV. Intelligent and humanized design
Quick maintenance and safety protection
With modular wear parts like anilox rollers and rubber rollers featuring standardized interfaces, replacements are quick and easy. Key components such as chains and gears are engineered to last over 8,000 hours, ensuring durability and uptime.
A fully enclosed protective cover, equipped with grating sensors and emergency stop buttons, along with anti-winding shields on transmission parts, ensures compliance with CE safety standards, prioritizing operator safety.
Data management
Production report generation: The system captures real-time data on printing speed, ink usage, and downtime, aiding in comprehensive production efficiency analysis, empowering informed decision-making.
CIP4 data interface: Seamlessly integrates with enterprise ERP systems, facilitating the smooth transfer of orders and process parameters, optimizing workflow and resource management.
V. After-sales service and certification
Offering comprehensive after-sales support, including a 1-year full machine warranty with a 2-year extension on core components, 24/7 remote diagnostics, and engineer on-site service within 48 hours domestically, elevating customer satisfaction.
Environmental certification: Utilizing water-based ink that meets EU REACH certification standards, and equipment compliance with the ISO 14001 environmental management system, emphasizing sustainability and ecological responsibility.
Quality certification: Our machine has successfully passed CE certification, with key components such as motors and sensors sourced from reputable imported brands, ensuring unparalleled quality and reliability.
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