| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
Discover the cutting-edge marvel that is the 5+1 high-definition water-based ink printing machinery. This advanced packaging printing equipment combines multi-color high-precision printing with environmental sustainability and intelligent control. Perfectly tailored for applications in cartons, paper boxes, and flexible packaging, it boasts a core configuration of five independent printing units plus one multifunctional efficiency unit. Whether it's glazing, die-cutting, or spot color enhancements, this machine ensures one-time molding and surface treatment of intricate graphics, elevating production efficiency and print quality like never before. Explore its core technology, diverse application scenarios, and unmatched performance parameters:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
Independent Five-Color Printing Unit: Each state-of-the-art module is equipped with FLEXO flexographic technology, utilizing water-based ink compliant with EU REACH standards. With VOC emissions kept under 100ppm, this makes it ideally suited for sensitive packaging sectors like food and pharmaceuticals.
Micron-Level Color Registration Accuracy: Experience precision with servo motor drive and 360° electric phase fine-tuning, delivering color registration accuracy to an impressive ±0.5mm on flat cardboard. It can print text as small as 1.5mm with dot reproduction accuracy at ±0.1mm.
Quick Plate Change Design: The ingenious pneumatic locking and track sliding structure allows for a plate change time of under 10 minutes, with the added advantage of replacing the anilox roller without halting operations.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: Featuring an integrated chamber scraper glazing system, this module offers either partial or full glazing, significantly enhancing surface gloss and wear resistance. With a drying speed of 30 meters/minute, it streamlines the process efficiently.
Die-Cutting/Slotting Function: Select models come with a synchronized die-cutting unit to support precise creasing, slotting, and die-cutting of corrugated cardboard, minimizing reliance on subsequent processes.
Spot Color Printing Expansion: Customize the sixth unit for spot color printing to cater to special inks like metallic and fluorescent colors, meeting diverse printing demands.
Intelligent Automation Control System
PLC + Touch Screen Operation: Equipped with Siemens PLC and a vibrant 10.4-inch color touch screen, it facilitates parameter presetting, fault diagnosis, and production data analytics, including output and energy consumption.
Remote Monitoring (Optional): Harness the power of the Industrial Internet of Things (IIoT) module for remote equipment status monitoring, proactive early warning alerts, and OTA firmware updates to curtail operational costs.
Tension Closed-Loop Control: Featuring a tension sensor and servo motor linkage, it adjusts the paper tape tension in real-time, eliminating printing deviations.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: The integrated hot air drying module, adjustable between 50-120ºC, works in tandem with infrared radiation for auxiliary drying, achieving a drying speed of 30 meters/minute. It accommodates a variety of materials, including films and paper.
Ink Zero Waste System: The rubber wheel idles automatically when halted, while a pneumatic diaphragm pump, paired with an independent ink-distributing motor, facilitates rapid ink color changes in under 5 minutes and promotes ink recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width 1400-2000mm (Optional Customization) Perfectly adapted for three-, five-, and seven-layer corrugated cardboard along with wide-width films.
Applicable Materials Cardboard (150-600gsm), Corrugated Paper (1.5-11mm), Plastic Film (PE/PET), Aluminum Foil Versatile compatibility with diverse packaging substrates.
Mechanical Speed 10-70 meters/minute (stepless speed regulation) Guarantees precise low-speed debugging and efficient high-speed production.
Color registration accuracy ±0.5-0.8mm. This industry-leading precision meets the demands for exquisite pattern printing, ensuring every detail is vividly captured and faithfully reproduced.
Power supply power 380V/50Hz, total power 25-40kW. Experience the cutting-edge energy-efficient design that saves 15% more power compared to traditional equipment, making your operations both cost-effective and environmentally friendly.
Dimensions 8-12 meters (length) × 2.5 meters (width) × 2.8 meters (height). The modular design provides unprecedented flexibility, ensuring effortless integration into any workshop layout while simplifying maintenance procedures.
3. Application areas and typical scenarios. Discover a multitude of applications that showcase the versatility and adaptability of our advanced printing technology.
Packaging printing. Elevate your packaging solutions with our high-performance machines, designed to deliver vibrant colors and sharp graphics with remarkable efficiency.
Carton / Paper box: Achieve sophisticated multi-color graphics and glazing in a single pass, making it perfect for e-commerce logistics boxes, gift boxes, and more, ensuring your packaging stands out.
Soft packaging: Supports high-precision printing on film materials, ideal for producing food bags and daily chemical packaging bags that demand the highest quality and reliability.
Labels and logos. Our technology guarantees superior quality for all your label and logo needs, enhancing brand visibility and recognition.
Industrial labels: Featuring two-color overprinting for batch numbers and QR codes, our machines meet stringent GMP certification requirements for color accuracy.
Anti-counterfeiting labels: Leverage spot color printing and localized glazing to significantly enhance the security and authenticity of your products.
Special material processing. Our machines excel in handling specialized materials, providing high-quality results for even the most challenging substrates.
Aluminum foil and composite materials: Our high-precision printing is tailor-made for pharmaceutical aluminum foil packaging and electronic component shielding materials, ensuring reliability and excellence.
IV. Intelligent and humanized design. Explore the user-centric features that optimize both functionality and safety, providing an unparalleled user experience.
Quick maintenance and safety protection. Designed with user convenience in mind, our machines offer swift maintenance and robust safety features to ensure seamless operation.
Modular wearing parts: Anilox rollers, rubber rollers, and other consumables use standardized interfaces for easy replacement, with key components like chains and gears boasting a lifespan of over 8,000 hours.
Fully enclosed protective cover: Complete with grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, all adhering to CE safety standards for uncompromised safety.
Data management. Harness the power of real-time data management to streamline your production processes and enhance operational efficiency.
Production report generation: Capture real-time data on printing speed, ink usage, downtime, and more, supporting thorough production efficiency analysis for informed decision-making.
CIP4 data interface: Seamlessly connect to the enterprise ERP system, allowing for effortless transmission of orders and process parameters to optimize workflow management.
V. After-sales service and certification. Benefit from our comprehensive support and certification, ensuring peace of mind and assurance of quality.
Warranty and maintenance: Enjoy a 1-year whole machine warranty (core components extended to 2 years), complemented by 7×24 hours remote diagnosis and engineer on-site service within 48 hours (domestic).
Environmental certification: Our water-based ink has achieved EU REACH certification, and the equipment is in compliance with the ISO 14001 environmental management system, underscoring our commitment to sustainability.
Quality certification: Proudly CE certified, our equipment features key components (motors, sensors) sourced from renowned imported brands, ensuring top-notch performance and reliability.
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