| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to the State-of-the-Art 5+1 High-Definition Water-Based Ink Printing Machinery
5+1 high-definition water-based ink printing machinery is a pinnacle of advanced packaging technology. It seamlessly integrates vibrant multi-color high-precision printing, eco-friendly efficiency, and cutting-edge intelligent control. Engineered for excellence, it caters primarily to the needs of cartons, paper boxes, and flexible packaging. At its heart lies a dynamic configuration of five independent printing units, complemented by one versatile efficiency unit (options include glazing, die-cutting, or spot color units). This innovative setup facilitates one-time molding and sophisticated surface treatment of intricate graphics, dramatically boosting production efficiency and ensuring superior print quality. Below, we delve into the core technological marvels, application landscapes, and distinctive performance metrics:
1. Core Technology and Functional Advantages
Revolutionary Five-Set High-Precision Printing System
Independent Five-Color Printing Unit: Each module harnesses the power of FLEXO flexographic technology, perfectly compatible with eco-conscious water-based inks (European Union REACH compliant), ensuring VOC emissions remain under 100ppm, ideal for sensitive packaging such as foods and pharmaceuticals.
Unmatched Micron-Level Color Registration Precision: Employing servo motor drive alongside 360° electric phase fine-tuning, the system achieves color registration accuracy up to ±0.5mm (when cardboard is flat), effortlessly printing text as small as 1.5mm with dot reproduction precision at ±0.1mm.
Revolutionary Quick Plate Change Design: The printing unit's innovative pneumatic locking along with a track sliding structure slashes plate change time to under 10 minutes. Remarkably, the anilox roller can be replaced seamlessly without halting operations.
Multifunctional Efficiency Unit (+1 Configuration)
Innovative Water-Based Glazing Module: Featuring an integrated chamber scraper glazing system, it delivers both partial and full glazing with enhanced surface gloss and durability, drying at a swift pace of 30 meters per minute.
Cutting-Edge Die-Cutting/Slotting Function: Select models boast a linkage die-cutting unit designed for precise creasing, slotting, and die-cutting of corrugated cardboard, significantly minimizing reliance on subsequent processes.
Versatile Spot Color Printing Expansion: The sixth unit is engineered for customization as a spot color channel, adeptly catering to special ink requests such as metallic and fluorescent colors.
Intelligent Automation Control System
Advanced PLC + Touch Screen Operations: Utilizes Siemens PLC technology alongside a vivid 10.4-inch color touch screen, supporting comprehensive parameter presets, fault diagnostics, and detailed production statistics including output and energy consumption.
Optional Remote Monitoring: The Industrial Internet of Things (IIoT) module enables real-time remote monitoring of equipment status, proactive early warning alerts, and OTA firmware upgrades, effectively curtailing operation and maintenance expenses.
Responsive Tension Closed-Loop Control: Equipped with a tension sensor and synchronized servo motor linkage, it adjusts paper tape tension in real time to prevent printing deviations.
Efficient Drying and Environmentally Friendly Design
Pioneering Three-Stage Hot Air Drying: Equipped with a cutting-edge integrated hot air drying module (temperature adjustable between 50-120ºC) complimented by infrared radiation auxiliary drying, it achieves an impressive drying speed of 30 meters per minute, adaptable for diverse materials including film and paper.
Innovative Ink Zero Waste System: The ingenious rubber wheel idles when the machine is stopped, while a pneumatic diaphragm pump, coupled with an independent ink-distributing motor, ensures rapid ink color change (in under 5 minutes) and facilitates efficient ink recycling.
2. Key Technical Parameters
Project Parameter Range and Advantages
Printing Width: 1400-2000mm (Optional Customization) - Perfectly caters to three-, five-, and seven-layer corrugated cardboard as well as wide-width films.
Applicable Materials: Cardboard (150-600gsm), Corrugated Paper (1.5-11mm), Plastic Film (PE/PET), Aluminum Foil - Offers extensive support for a diverse range of packaging substrates.
Mechanical Speed: 10-70 meters per minute (Stepless Speed Regulation) - Ensures precise low-speed debugging and efficient high-speed production, setting new standards in operational versatility.
Experience unmatched precision with our Five Plus One High Definition Ink Printer, boasting industry-leading color registration accuracy of ±0.5-0.8mm. This technology ensures your most intricate patterns are reproduced with exquisite detail and reliability, meeting the high standards of fine pattern printing.
Embrace efficiency and sustainability with our cutting-edge power supply design. Operating at 380V/50Hz with a total power range of 25-40kW, this printer saves 15% more energy compared to traditional equipment, reflecting our commitment to eco-friendly innovation.
Our printer's modular design, with dimensions of 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, offers seamless integration into any workshop. Its layout is crafted for user-friendly maintenance, ensuring minimal disruption and sustained operational efficiency.
3. Application areas and typical scenarios
Our printer excels in packaging printing, delivering vibrant and precise results across various applications.
Transform carton and paper box printing with our printer, enabling multi-color graphics and glazing in a single pass. Perfect for e-commerce logistics, gift packaging, and more, it ensures your boxes stand out with professional-grade aesthetics.
When it comes to soft packaging, our printer supports high-precision printing on film materials, ideal for food bags and daily chemical packaging. This versatility enhances both the appearance and practicality of your products.
Our printer also specializes in labels and logos, meeting diverse industrial needs.
For industrial labels, our two-color overprinting capability ensures that batch numbers and QR codes are printed with precision, adhering to GMP certification standards.
Enhance product security with anti-counterfeiting labels. By combining spot color printing with local glazing, our printer drastically improves the anti-counterfeiting features of your products.
Special material processing is effortlessly achieved with our advanced printing capabilities.
Our printer is adept at high-precision printing on aluminum foil and composite materials, making it ideal for pharmaceutical aluminum packaging and shielding electronic components, ensuring reliability and quality in every print.
IV. Intelligent and humanized design
Quick maintenance and safety protection are prioritized in our design.
With modular wearing parts such as anilox and rubber rollers using standardized interfaces, replacements are a breeze. Key components, including chains and gears, boast a lifespan exceeding 8,000 hours, underscoring our commitment to durability.
Safety is paramount with our fully enclosed protective cover, grating sensors, and emergency stop buttons. Anti-winding shields on transmission parts ensure CE safety standards are met, providing peace of mind with every operation.
Data management is seamless and robust.
Generate comprehensive production reports with real-time data on printing speed, ink usage, and downtime. This feature supports in-depth production efficiency analysis, optimizing your operational workflows.
The CIP4 data interface facilitates seamless integration with enterprise ERP systems, ensuring effortless transmission of orders and process parameters, streamlining your production processes.
V. After-sales service and certification
Enjoy unparalleled after-sales support with a 1-year whole machine warranty and an extended 2-year coverage for core components. Our 7×24 hours remote diagnosis service and 48-hour on-site engineer assistance ensure you are never without support when you need it most.
Our environmental commitment is demonstrated by the EU REACH certification of our water-based ink and compliance with the ISO 14001 environmental management system, highlighting our dedication to sustainable practices.
Our printer has passed CE certification, and features key components like motors and sensors from renowned imported brands, ensuring superior quality and reliability consistently.
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