| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
5+1 High-Definition Water-Based Ink Printing Machinery is an unparalleled innovation in packaging printing equipment. Combining vibrant multi-color high-precision printing with eco-friendly, energy-saving operations and intelligent control, this versatile machine is a game-changer for cartons, paper boxes, flexible packaging, and beyond! Its state-of-the-art configuration includes five independent printing units plus a multifunctional efficiency unit (such as glazing, die-cutting, or spot color unit). This enables seamless one-time molding and surface treatment of intricate graphics, elevating both production efficiency and printing quality to new heights. Dive into our detailed exploration of core technology, application scenarios, and performance parameters:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing Systems
Independent Five-Color Printing Unit: Each module boasts FLEXO flexographic technology, supporting environmentally conscious water-based ink (compliant with EU REACH regulations) and keeping VOC emissions under 100ppm. It's tailored for sensitive packaging applications, including food and medicine.
Micron-Level Color Registration Accuracy: With a sophisticated servo motor drive and 360° electric phase fine-tuning, achieve unmatched color registration accuracy of ±0.5mm on flat cardboard. Print text as small as 1.5mm and enjoy dot reproduction accuracy of ±0.1mm.
Quick Plate Change Design: Featuring a pneumatic locking and track sliding structure, the plate change time is under 10 minutes. Additionally, anilox rollers can be swapped without halting operations.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: With an integrated chamber scraper glazing system, achieve both partial and overall glazing that enhances surface gloss and wear resistance, drying swiftly at 30 meters per minute.
Die-Cutting/Slotting Function: Select models come equipped with a linkage die-cutting unit, streamlining the creasing, slotting, and die-cutting of corrugated cardboard and reducing reliance on subsequent processes.
Spot Color Printing Expansion: The sixth unit is customizable as a spot color channel, tailored to print special inks, including metallic and fluorescent colors.
Intelligent Automation Control System
PLC + Touch Screen Operation: Empowered by Siemens PLC and a vivid 10.4-inch color touch screen, this user-friendly interface supports parameter presets, fault diagnostics, and comprehensive production data statistics (like output and energy consumption).
Remote Monitoring (Optional): Leverage the Industrial Internet of Things (IIoT) module for real-time remote monitoring of equipment status, receive early warning notifications, and enjoy seamless OTA firmware upgrades, significantly cutting down on operation and maintenance expenses.
Tension Closed-Loop Control: Features a tension sensor and servo motor linkage to dynamically adjust paper tape tension, preventing any printing deviations.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: Equipped with an integrated hot air drying module (temperature adjustable between 50-120ºC) and supported by infrared radiation auxiliary drying, it achieves a drying speed of 30 meters per minute, adeptly accommodating materials like film and paper.
Ink Zero Waste System: To conserve resources, the rubber wheel automatically idles when operations halt, while a pneumatic diaphragm pump, paired with an independent ink-distributing motor, ensures rapid ink color changes in under 5 minutes with recycling capabilities.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width: 1400-2000mm (Optional Customization) - Perfectly suited for three-, five-, and seven-layer corrugated cardboard and wide-width films.
Applicable Materials: From cardboard (150-600gsm) to corrugated paper (1.5-11mm), plastic films (PE/PET), and aluminum foil - this machine supports an impressive range of packaging substrates!
With a mechanical speed ranging from 10 to 70 meters per minute and stepless speed regulation, our system ensures precision at low speeds and remarkable efficiency at high speeds, making production seamless and swift.
Our industry's leading color registration accuracy of ±0.5-0.8mm meets the exacting demands of fine pattern printing, ensuring vibrant and precise image reproduction.
Powered by a 380V/50Hz supply with a total power consumption of 25-40kW, our energy-efficient design slashes power usage by 15% compared to traditional equipment, saving costs while protecting the environment.
Designed with modularity in mind, the dimensions of 8-12 meters (length) × 2.5 meters (width) × 2.8 meters (height) facilitate easy workshop layout and hassle-free maintenance, offering flexibility and convenience.
3. Application areas and typical scenarios
Our machine shines in packaging printing, adapting to various printing needs with unparalleled precision.
For carton and paper boxes, it enables multi-color graphics and glazing in one seamless process, ideal for crafting exquisite e-commerce logistics boxes and gift boxes.
In soft packaging, it supports high-precision printing on film materials, making it perfect for food bags and daily chemical packaging bags.
Labels and logos
Industrial labels benefit from two-color overprinting of batch numbers and QR codes, with color accuracy that meets stringent GMP certification requirements.
Our anti-counterfeiting labels employ spot color printing and local glazing, effectively enhancing the anti-counterfeiting features of your products.
Special material processing
For aluminum foil and composite materials, high-precision printing is adept for pharmaceutical aluminum foil packaging and electronic component shielding materials.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Our modular wearing parts, including anilox rollers and rubber rollers, use standardized interfaces for easy replacement, while key components like chains and gears boast a lifespan exceeding 8,000 hours.
The fully enclosed protective cover, equipped with grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, meets CE safety standards, ensuring safety and compliance.
Data management
Production reports are generated with real-time data tracking of printing speed, ink usage, and downtime, supporting comprehensive production efficiency analysis.
The CIP4 data interface seamlessly connects to the enterprise ERP system, allowing for uninterrupted transmission of orders and process parameters.
V. After-sales service and certification
Our robust after-sales service includes a 1-year whole machine warranty and a 2-year warranty on core components, along with 7×24 hour remote diagnosis and engineer on-site service within 48 hours (domestically).
Our commitment to environmental responsibility is demonstrated by our water-based ink's EU REACH certification and equipment compliance with the ISO 14001 environmental management system.
Quality is assured through CE certification, with key components like motors and sensors sourced from reputable imported brands, guaranteeing reliability and performance.
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