| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Dive into the world of cutting-edge printing technology with our introduction to the 5+1 High-Definition Water-Based Ink Printing Machinery.
The 5+1 High-Definition Water-Based Ink Printing Machinery represents the pinnacle of packaging printing innovation. Engineered to combine multi-color, high-precision printing with eco-friendly practices, it boasts unparalleled energy efficiency and state-of-the-art intelligent control. Ideal for a variety of applications including cartons, paper boxes, and flexible packaging, this equipment features a core configuration of five independent printing units plus an additional multifunctional efficiency unit. This setup enables seamless one-time molding and sophisticated surface treatment of intricate graphics, thereby vastly enhancing both production efficiency and print quality. Let's delve deeper into its core technology, diverse application scenarios, and comprehensive performance parameters:
1. Core Technology and Functional Advantages
Revolutionary Five-Set High-Precision Printing System
Each of the five independent color printing units leverages FLEXO flexographic technology, accommodating water-based inks that comply with stringent EU REACH regulations. With VOC emissions kept under 100ppm, these units are perfect for sensitive packaging sectors, such as food and pharmaceuticals.
Experience micron-level color registration accuracy powered by advanced servo motor drives and 360° electric phase fine-tuning. Achieve color registration precision within ±0.5mm on flat cardboard, with text legibility as fine as 1.5mm and dot reproduction accuracy of ±0.1mm.
Innovative Quick Plate Change Design: With a pneumatic locking and track sliding structure, plate changes are completed in under 10 minutes. Enjoy uninterrupted workflow as the anilox roller is replaceable without halting the machine.
Multifunctional Efficiency Unit (+1 Configuration)
Efficient Water-Based Glazing Module: Our integrated chamber scraper glazing system enables both partial and overall glazing, enhancing surface gloss and durability while drying at speeds of 30 meters per minute.
Advanced Die-Cutting/Slotting Capabilities: Select models include a linkage die-cutting unit, supporting creasing, slotting, and die-cutting of corrugated cardboard, streamlining production processes and minimizing reliance on subsequent steps.
Customize with Spot Color Printing Expansion: Transform the sixth unit into a bespoke spot color channel, accommodating special inks including metallic and fluorescent tones, to meet diverse printing demands.
Intelligent Automation Control System
User-Friendly PLC and Touch Screen Interface: Featuring Siemens PLC and a vibrant 10.4-inch color touch screen, the system supports parameter presets, fault diagnostics, and comprehensive production data analytics, covering output and energy consumption.
Optional Remote Monitoring: The Industrial Internet of Things (IIoT) module offers remote equipment monitoring, early warning alerts, and OTA firmware updates, optimizing maintenance and reducing operational costs.
Innovative Tension Closed-Loop Control: Equipped with tension sensors and a responsive servo motor system, it dynamically adjusts paper tape tension, ensuring precise printing alignment.
Efficient Drying and Eco-Friendly Design
Three-Stage Hot Air Drying System: This integrated module, with adjustable temperatures ranging from 50-120ºC, utilizes infrared radiation for auxiliary drying, achieving a drying speed of 30 meters per minute, adaptable to varied materials like film and paper.
Eco-Conscious Ink Zero Waste System: Featuring an automatic idling rubber wheel and a pneumatic diaphragm pump, enjoy expedited ink color changes in under 5 minutes alongside efficient ink recycling, courtesy of the independent ink-distributing motor.
2. Key Technical Parameters
Project Parameter Range & Practical Advantages
Impressive Printing Width Options: Ranging from 1400-2000mm, with optional customization to suit three-, five-, and seven-layer corrugated cardboard as well as wide-width film applications.
Versatile Material Compatibility: Supports a range of substrates including cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), and aluminum foil, meeting diverse packaging needs.
Mechanical Speed Versatility: Achieve speeds from 10-70 meters per minute with stepless speed regulation, ensuring accurate low-speed debugging and highly efficient high-speed production.
With an exceptional color registration accuracy of ±0.5-0.8mm, our printer sets the industry standard. It fulfills the stringent demands of ultra-fine pattern printing, ensuring your designs are reproduced with unmatched precision.
Harnessing a power supply of 380V/50Hz with a total power output of 25-40kW, this cutting-edge printer features an innovative energy-saving design. Experience a remarkable 15% reduction in power consumption compared to traditional equipment, helping you save costs while staying eco-friendly.
Boasting dimensions of 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, our printer's modular design simplifies workshop layout and maintenance. This thoughtful design ensures easy customization and care, making it a perfect fit for any facility.
3. Discover the diverse application areas and typical scenarios where our advanced technology makes a significant impact.
Revolutionize your packaging printing processes with our state-of-the-art printer, designed to meet every unique printing need.
For carton and paper box applications, achieve seamless multi-color graphics and glazing in a single pass. Ideal for e-commerce logistics boxes and gift boxes, enhancing your product appeal with efficiency.
In the realm of soft packaging, our printer excels in high-precision film material printing. Perfectly suited for crafting exquisite food bags and daily chemical packaging bags that catch the eye.
Elevate your labels and logos with our technology, ensuring your brand stands out with clarity and precision.
Specialized in industrial labels, our printer supports two-color overprinting of batch numbers and QR codes, adhering to GMP certification requirements for impeccable color accuracy.
Enhance product security with anti-counterfeiting labels, utilizing spot color printing and local glazing to boost anti-counterfeiting performance.
Explore specialized processing options with our printer's capabilities in handling unique materials.
For aluminum foil and composite materials, our high-precision printing adapts to pharmaceutical aluminum foil packaging and electronic component shielding materials, ensuring unmatched quality and reliability.
IV. Experience intelligent, user-centric design that prioritizes both efficiency and ease of use.
Enjoy quick maintenance and comprehensive safety protection features that keep your operations running smoothly and securely.
Our modular wearing parts, including anilox rollers and rubber rollers, feature standardized interfaces for hassle-free replacement. Key components, such as chains and gears, boast a remarkable lifespan exceeding 8,000 hours.
The fully enclosed protective cover, equipped with grating sensors and emergency stop buttons, alongside anti-winding shields on transmission parts, meets rigorous CE safety standards, ensuring a secure working environment.
Integrate advanced data management for superior operational insights and efficiency.
Generate comprehensive production reports with real-time data tracking, including printing speed, ink usage, and downtime, facilitating in-depth production efficiency analysis.
Our CIP4 data interface seamlessly connects to your enterprise ERP system, enabling effortless order transmission and process parameter sharing for streamlined operations.
V. Benefit from our robust after-sales service and industry-leading certifications.
Enjoy peace of mind with a 1-year full-machine warranty, extendable to 2 years for core components, backed by 7×24-hour remote diagnostics and on-site engineer service within 48 hours (domestically).
Our commitment to sustainability is reflected in our water-based ink, certified under the EU REACH guidelines, and our equipment meets the ISO 14001 environmental management system standards.
Assure quality with CE certification, featuring key components like motors and sensors from reputable imported brands, underscoring our dedication to excellence.
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