| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
Explore the cutting-edge world of 5+1 high-definition water-based ink printing machinery, an exceptional solution for packaging printing. This sophisticated equipment harmoniously blends multi-color high-precision printing with eco-friendly energy-saving features and advanced intelligent control. Primarily serving the carton, paper box, and flexible packaging industries, its innovative design incorporates five independent printing units along with a multifunctional efficiency unit, perfect for glazing, die-cutting, or spot color tasks. This setup ensures seamless one-time molding and surface treatment of intricate graphics, significantly boosting production efficiency and elevating printing quality. Dive into the core technology, explore various application scenarios, and examine the performance parameters that set this machine apart:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
Discover the power of the independent five-color printing unit, each meticulously designed with FLEXO flexographic technology. This allows for the use of water-based inks that comply with stringent EU REACH regulations, ensuring VOC emissions remain under 100ppm. This makes the system ideal for delicate packaging needs, such as those in the food and pharmaceutical industries.
Achieve unparalleled micron-level color registration accuracy with servo motor drive and 360° electric phase fine-tuning, delivering precision to ±0.5mm on flat cardboard. Capable of printing minimum text sizes of 1.5mm and offering exceptional dot reproduction accuracy of ±0.1mm.
Experience efficiency with the quick plate change design, featuring a pneumatic locking and track sliding structure. Change plates in under 10 minutes, even allowing for anilox roller replacements without halting machine operation.
Multifunctional Efficiency Unit (+1 Configuration)
Enhance your results with the water-based glazing module, employing an integrated chamber scraper glazing system for both partial and overall glazing. It significantly improves surface gloss and wear resistance, operating at an impressive drying speed of 30 meters per minute.
Revolutionize your workflow with the die-cutting/slotting function. Many models include a linkage die-cutting unit, facilitating creasing, slotting, and die-cutting of corrugated cardboard, thus minimizing the need for subsequent processes.
Expand your creative horizons with the spot color printing expansion, offering a customizable sixth unit dedicated to special inks, including metallic and fluorescent colors, to meet diverse printing needs.
Intelligent Automation Control System
Take control with the PLC + touch screen operation. Utilizing Siemens PLC and a 10.4-inch color touch screen, this system supports parameter presetting, fault diagnosis, and comprehensive production data statistics, including output and energy consumption insights.
Stay ahead with optional remote monitoring. The Industrial Internet of Things (IIoT) module facilitates remote equipment status monitoring, proactive early warning notifications, and OTA firmware updates, effectively reducing operational and maintenance costs.
Maintain perfect tension with closed-loop control, featuring a tension sensor and servo motor linkage that continuously adjusts paper tape tension in real-time, preventing any printing deviations.
Efficient Drying and Environmentally Friendly Design
Effortlessly achieve fast and effective drying with the three-stage hot air drying system, adjustable from 50-120ºC, augmented by infrared radiation. This ensures a drying speed of 30 meters per minute, accommodating a variety of materials, from films to paper.
Embrace sustainability with the ink zero waste system. The rubber wheel idles automatically when the machine halts, while the pneumatic diaphragm pump, paired with an independent ink-distributing motor, enables rapid ink color changes in under five minutes and supports ink recycling.
2. Key Technical Parameters
Project - Parameter Range - Advantages
Printing Width: 1400-2000mm (optional customization) - Ideal for three, five, and seven-layer corrugated cardboard and broad-width films.
Applicable Materials: Cardboard (150-600gsm), Corrugated Paper (1.5-11mm), Plastic Film (PE/PET), Aluminum Foil - Supports a diverse range of packaging substrates.
Mechanical Speed: 10-70 meters/minute (stepless speed regulation) - Offers precise low-speed debugging and efficient high-speed production.
Color registration accuracy ±0.5-0.8mm, demonstrating an industry-leading level that impeccably meets the demands of intricate pattern printing, ensuring every single detail is captured with stunning precision.
Power supply power 380V/50Hz, with a total power range of 25-40kW. Our energy-efficient design conserves 15% more power compared to traditional equipment, offering you not only outstanding performance but also significant energy savings.
Dimensions are a spacious 8-12 meters (length) × 2.5 meters (width) × 2.8 meters (height). The thoughtfully engineered modular design facilitates seamless workshop layout and hassle-free maintenance, delivering flexibility and convenience like never before.
3. Application areas and typical scenarios
Packaging printing
Carton / Paper box: Achieve vibrant multi-color graphics and glazing in one efficient step, perfect for e-commerce logistics boxes, exquisite gift boxes, and more.
Soft packaging: Our machine supports high-precision printing on film materials, ideal for crafting food bags and daily chemical packaging bags with remarkable clarity and detail.
Labels and logos
Industrial labels: Achieve flawless two-color overprinting of batch numbers and QR codes, with color accuracy that aligns with GMP certification requirements, ensuring compliance and quality.
Anti-counterfeiting labels: By combining spot color printing with local glazing, enhance your products' anti-counterfeiting performance effectively and effortlessly.
Special material processing
Aluminum foil and composite materials: Our high-precision printing is perfectly suited for pharmaceutical aluminum foil packaging and electronic component shielding materials, ensuring reliability and excellence.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Modular wearing parts: With standardized interfaces for anilox rollers, rubber rollers, and other consumables, replacement is a breeze. Key components like chains and gears boast a remarkable lifespan of over 8,000 hours, promising durability and ease of use.
Fully enclosed protective cover: Equipped with grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, all of which comply with stringent CE safety standards, ensuring unparalleled safety for operators.
Data management
Production report generation: Enjoy real-time data recording-printing speed, ink usage, downtime, and more-supporting insightful production efficiency analyses.
CIP4 data interface: Seamlessly connects with enterprise ERP systems, facilitating smooth transmission of orders and process parameters, enhancing operational workflows.
V. After-sales service and certification
Warranty and maintenance: Benefit from a 1-year comprehensive machine warranty, with core components extended to 2 years. Enjoy 7×24 hours remote diagnosis and quick engineer on-site service within 48 hours domestically.
Environmental certification: Our water-based ink proudly holds EU REACH certification, and the equipment adheres to ISO 14001 environmental management standards, demonstrating our commitment to sustainability.
Quality certification: Our product has earned CE certification, and key components such as motors and sensors are sourced from globally acclaimed imported brands, guaranteeing superior quality and performance.
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