| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 high-definition water-based ink printing machinery
The 5+1 high-definition water-based ink printing machinery is a pinnacle of modern packaging printing technology, beautifully merging vibrant multi-color high-precision printing with eco-friendly, energy-efficient, and intelligent control features. Crafted for use in cartons, paper boxes, flexible packaging, and more, it boasts a core configuration of five independent printing units paired with a versatile multifunctional efficiency unit (for glazing, die-cutting, or spot color tasks). This innovative design not only achieves seamless complex graphics and surface treatments in a single go but also significantly enhances production efficiency and print quality. Below, we delve into its core technology, various application scenarios, and precise performance parameters:
1. Core technology and functional advantages
Five sets of high-precision printing system
Independent five-color printing unit: Each sophisticated module comes equipped with cutting-edge FLEXO flexographic technology and is optimized for water-based ink, fully compliant with EU REACH regulations. With VOC emissions below an impressive 100ppm, these units are ideal for delicate packaging sectors, including food and pharmaceuticals.
Micron-level color registration accuracy: Harnessing the power of servo motor drive and 360° electric phase fine-tuning, this technology achieves remarkable color registration precision of ±0.5mm on flat cardboard, accommodates minimum text sizes of 1.5mm, and ensures dot reproduction with an accuracy of ±0.1mm.
Quick plate change design: The innovative pneumatic locking and track sliding structure of the printing unit allows for a swift plate change in under 10 minutes. Additionally, the anilox roller can be replaced seamlessly without halting operations.
Multifunctional efficiency unit (+1 configuration)
Water-based glazing module: Featuring an integrated chamber scraper glazing system, this module expertly delivers partial or comprehensive glazing to enhance surface gloss and durability, achieving a drying speed of 30 meters/minute with exceptional efficiency.
Die-cutting/slotting function: Select models boast a synchronized die-cutting unit, perfectly designed for creasing, slotting, and die-cutting corrugated cardboard, significantly minimizing the reliance on additional processing.
Spot color printing expansion: Customize the sixth unit as a specialized spot color channel, effortlessly accommodating the diverse printing demands of unique inks, including metallic and fluorescent hues.
Intelligent automation control system
PLC + touch screen operation: Utilizing Siemens PLC alongside a 10.4-inch color touch screen, the system supports parameter presets, fault diagnostics, and comprehensive production data statistics, covering output and energy consumption.
Remote monitoring (optional): Through the Industrial Internet of Things (IIoT) module, you gain remote access to equipment status, benefit from early warning alerts, and enjoy OTA firmware upgrades, effectively reducing operational and maintenance expenses.
Tension closed-loop control: With a tension sensor and servo motor linkage, the system dynamically adjusts paper tape tension in real-time, preventing printing deviations for flawless results.
Efficient drying and environmentally friendly design
Three-stage hot air drying: This module combines a robust hot air drying system, adjustable between 50-120ºC, with auxiliary infrared radiation drying, achieving drying speeds of 30 meters/minute, well-suited for varied materials like film and paper.
Ink zero waste system: The ingenious rubber wheel idles when halted, while a pneumatic diaphragm pump, paired with an independent ink-distributing motor, enables rapid ink color changes in under 5 minutes and promotes efficient ink recycling.
2. Key technical parameters
Project | Parameter range | Advantages
Printing width | 1400-2000mm (optional customization) | Perfectly caters to three-, five-, and seven-layer corrugated cardboard alongside wide-width films.
Applicable materials | Cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), aluminum foil | Engineered to support a wide array of packaging substrates.
Mechanical speed | 10-70 meters/minute (stepless speed regulation) | Ensures precise low-speed debugging and efficient high-speed production.
Experience unparalleled precision with our High Definition Ink Printing Machine: Five Plus One with Trusted Motor Brand, offering color registration accuracy within ±0.5-0.8mm. This industry-leading accuracy ensures your fine pattern printing needs are not just met but exceeded.
Enjoy cutting-edge energy efficiency with our machine's power supply of 380V/50Hz and a total power range of 25-40kW. Our innovative design saves 15% more power than traditional equipment, making it an eco-friendly choice.
With dimensions ranging from 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, our modular design facilitates effortless workshop layout and maintenance, ensuring seamless integration into your production line.
3. Application areas and typical scenarios
Transform your packaging printing processes with our versatile solutions, designed for diverse applications.
Revolutionize your carton and paper box printing with the ability to execute multi-color graphics and glazing in a single pass, perfect for e-commerce logistics and gift boxes.
Achieve exceptional precision in soft packaging with support for high-quality film material printing, ideal for food and daily chemical packaging bags.
Labels and logos
Enhance your industrial labels with our two-color overprinting capability for batch numbers and QR codes, meeting stringent GMP certification standards.
Boost your product's anti-counterfeiting measures by combining spot color printing with selective glazing, enhancing label security.
Special material processing
Master the art of printing on aluminum foil and composite materials with high precision, perfect for pharmaceutical packaging and electronic shielding materials.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Benefit from our modular design of wear parts like anilox and rubber rollers, featuring standardized interfaces for easy replacement. Key components boast a lifespan of over 8,000 hours, ensuring durability and reliability.
Prioritize safety with our fully enclosed protective cover, designed with grating sensors and emergency stop buttons. Transmission parts are equipped with anti-winding shields, all compliant with CE safety standards.
Data management
Leverage our real-time data management for production efficiency, with reports on printing speed, ink usage, and downtime, facilitating informed decision-making.
Integrate smoothly with your enterprise systems using the CIP4 data interface, enabling seamless order and process parameter transmission to your ERP system.
V. After-sales service and certification
Take confidence in our comprehensive service, offering a 1-year whole machine warranty with a 2-year extension on core components. Benefit from 7×24 hours remote diagnosis and engineer on-site service within 48 hours within the domestic region.
Our commitment to sustainability is proven with water-based ink that has achieved EU REACH certification, and our equipment meets the ISO 14001 environmental management standards.
Our quality is certified, having passed CE certification, with key components like motors and sensors sourced from renowned imported brands.
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