| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
Experience the pinnacle of eco-friendly printing with our 5+1 high-definition water-based ink printing machinery, a marvel of advanced packaging technology. This cutting-edge equipment seamlessly combines multi-color high-precision printing, environmental sustainability, and intelligent operation. Perfectly suited for a variety of applications including cartons, paper boxes, and flexible packaging, it features a robust configuration of five independent printing units plus one multifunctional unit. This allows for complex graphic one-time molding and surface treatment, dramatically boosting both production efficiency and print excellence. Dive into the core technology, diverse application scenarios, and performance parameters below.
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
Our independent five-color printing unit is equipped with state-of-the-art FLEXO flexographic technology, supporting water-based inks that adhere to stringent EU REACH regulations. It ensures VOC emissions stay below 100ppm, making it perfect for sensitive packaging needs like food and pharmaceuticals.
Achieve impeccable precision with our micron-level color registration accuracy, driven by a servo motor and 360° electric phase fine-tuning. This ensures color registration accuracy of ±0.5mm on flat cardboard, capable of printing text as small as 1.5mm and dot reproduction accuracy of ±0.1mm.
Revolutionize your workflow with our quick plate change design. The pneumatic locking and track sliding structure allow for plate changes in under 10 minutes, while the anilox roller can be switched without interrupting operations.
Multifunctional Efficiency Unit (+1 Configuration)
Our water-based glazing module features an integrated chamber scraper glazing system, enabling partial or full glazing to enhance surface gloss and wear resistance, drying efficiently at 30 meters/minute.
Some models boast a linkage die-cutting unit to effortlessly handle creasing, slotting, and die-cutting of corrugated cardboard, streamlining processes and reducing post-production needs.
The sixth unit offers spot color printing expansion, customizable for special ink needs including metallic and fluorescent colors.
Intelligent Automation Control System
Embrace digital precision with our Siemens PLC paired with a 10.4-inch color touch screen, offering parameter presets, fault diagnosis, and comprehensive production data statistics such as output and energy consumption.
Optional remote monitoring through the Industrial Internet of Things (IIoT) module allows for real-time equipment status checks, early warnings, and OTA firmware upgrades, minimizing maintenance costs.
Tension closed-loop control ensures real-time adjustments of paper tape tension through a tension sensor and servo motor linkage, preventing any printing deviations.
Efficient Drying and Environmentally Friendly Design
Our three-stage hot air drying module, with adjustable temperatures from 50-120ºC and infrared radiation auxiliary drying, ensures a swift drying speed of 30 meters/minute, adaptable to various materials like film and paper.
The ink zero waste system features a rubber wheel that idles automatically when the machine stops, while a pneumatic diaphragm pump coupled with an independent ink-distributing motor facilitates rapid ink color changes in under 5 minutes and ink recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing width ranges from 1400-2000mm, with customizable options to accommodate three-, five-, and seven-layer corrugated cardboard and wide-width films.
This versatile machine supports a range of packaging substrates including cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), and aluminum foil.
Adjust mechanical speed seamlessly between 10-70 meters/minute, offering precise low-speed debugging and efficient high-speed production.
Boasting a color registration accuracy of ±0.5-0.8mm, our equipment sets the industry benchmark, perfectly catering to the intricate needs of fine pattern printing.
Our power configuration includes a 380V/50Hz supply and a total power range of 25-40kW. The energy-efficient design saves 15% more power compared to traditional setups, ensuring optimal performance without compromising eco-friendliness.
With dimensions spanning 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, our modular design allows for seamless integration into any workshop, facilitating easy layout and maintenance.
3. Application areas and typical scenarios
Packaging printing
Our machine excels in printing on carton and paper boxes, achieving multi-color graphics and glazing in a single pass, making it ideal for e-commerce logistics boxes, gift boxes, and other packaging needs.
Designed for soft packaging, our machine supports high-precision printing on film materials, perfect for food bags and daily chemical packaging bags, ensuring quality and precision.
Labels and logos
Our industrial label printing capabilities include two-color overprinting of batch numbers and QR codes, with color accuracy that fulfills the stringent requirements of GMP certification.
Enhance product security with our anti-counterfeiting labels, combining spot color printing with local glazing to significantly boost anti-counterfeiting measures.
Special material processing
Perfected for aluminum foil and composite materials, our high-precision printing is tailor-made for pharmaceutical aluminum foil packaging and electronic component shielding materials, ensuring top-tier quality.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Our modular consumables, such as anilox and rubber rollers, feature standardized interfaces for effortless replacement. Key components, like chains and gears, boast a lifespan exceeding 8,000 hours, ensuring reliability.
Safety is paramount with our fully enclosed protective cover, equipped with grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, all complying with CE safety standards.
Data management
Our system generates detailed production reports, capturing real-time data on printing speed, ink usage, and downtime, all essential for comprehensive production efficiency analysis.
Integrate seamlessly with your enterprise's ERP system through our CIP4 data interface, allowing for smooth order and process parameter transmission.
V. After-sales service and certification
Enjoy peace of mind with our 1-year comprehensive warranty (extending to 2 years for core components), coupled with 24/7 remote diagnostics and on-site engineer services available within 48 hours domestically.
Our environmentally conscious approach is evident with water-based inks passing EU REACH certification, and equipment compliance with the ISO 14001 environmental management system.
Achieving excellence in quality, our products are CE certified, with key components like motors and sensors sourced from esteemed imported brands.
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