| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
Suppliers with verified business licenses
Introducing the unparalleled 5+1 High-Definition Water-Based Ink Printing Machinery
Experience the future of packaging with our 5+1 high-definition water-based ink printing machinery. This state-of-the-art equipment seamlessly combines multi-color, high-precision printing with eco-friendly and energy-efficient technologies, all under intelligent control. Perfectly designed for a wide range of applications, from cartons and paper boxes to flexible packaging, its innovative core configuration features five independent printing units coupled with a multifunctional efficiency unit. Whether it's glazing, die-cutting, or spot color printing, this machinery ensures one-time molding and surface treatment of intricate graphics, revolutionizing efficiency and elevating printing quality. Below, discover its cutting-edge core technology, diverse application scenarios, and impressive performance parameters.
1. Core Technology and Functional Superiority
Five Sets of High-Precision Printing Systems: Elevating Excellence
Independent Five-Color Printing Unit: Each module boasts advanced FLEXO flexographic technology, optimized for water-based ink compliant with EU REACH standards. With VOC emissions impressively below 100ppm, it is ideal for sensitive packaging needs, including food and pharmaceuticals.
Micron-Level Color Registration Precision: Featuring a servo motor drive with 360° electric phase fine-tuning, achieve astounding color registration accuracy of ±0.5mm on flat cardboard. Print text as small as 1.5mm with dot reproduction precision of ±0.1mm.
Swift Plate Change Design: The innovative pneumatic locking and track sliding structure allow for plate changes in under 10 minutes while the anilox roller can be swapped without halting operations.
Multifunctional Efficiency Unit (+1 Configuration): Expanding Capabilities
Water-Based Glazing Module: Employing an integrated chamber scraper system, this module offers both partial and overall glazing, enhancing surface gloss and durability, with a drying speed of up to 30 meters per minute.
Die-Cutting/Slotting Functionality: Select models come with a synchronized die-cutting unit, facilitating seamless creasing, slotting, and die-cutting of corrugated cardboard, minimizing reliance on subsequent processes.
Spot Color Printing Expansion: Customize the sixth unit as a spot color channel to cater to specialized ink requirements, including metallic and fluorescent hues.
Intelligent Automation Control System: Redefining Operational Efficiency
PLC + Touch Screen Operation: Equipped with Siemens PLC and a vibrant 10.4-inch color touch screen, offering parameter presets, fault diagnostics, and comprehensive production data analytics including output and energy consumption.
Remote Monitoring (Optional): Harness the power of the Industrial Internet of Things (IIoT) for remote equipment monitoring, proactive early warning alerts, and OTA firmware upgrades, dramatically lowering operation and maintenance expenses.
Tension Closed-Loop Control: Featuring a tension sensor and servo motor linkage, this system dynamically adjusts paper tape tension in real-time, ensuring flawless printing alignment.
Efficient Drying and Environmentally Conscious Design
Three-Stage Hot Air Drying: An integrated system with adjustable temperatures from 50-120ºC, complemented by infrared radiation for auxiliary drying, achieving speeds of 30 meters per minute. Suitable for various materials including film and paper.
Ink Zero Waste System: The rubber wheel automatically idles when not in use, while the pneumatic diaphragm pump, paired with an independent ink-distributing motor, facilitates rapid ink color changes in under 5 minutes and supports ink recycling.
2. Essential Technical Specifications
Project Parameter Range Advantages: Precision and Versatility
Printing Width: 1400-2000mm (customizable options available) - Ideal for three-, five-, and seven-layer corrugated cardboard, as well as wide-width films.
Applicable Materials: Cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), aluminum foil - A versatile solution supporting diverse packaging substrates.
Mechanical Speed: 10-70 meters/minute (stepless speed regulation) - Delivering precise low-speed debugging and high-efficiency high-speed production.
Our High Definition Ink Printer boasts an outstanding color registration accuracy of ±0.5-0.8mm, setting the industry benchmark. It's meticulously engineered to fulfill the demands of intricate pattern printing with unparalleled precision.
The printer operates on a 380V/50Hz power supply with a total power range of 25-40kW. Its innovative energy-saving design ensures a remarkable 15% reduction in power consumption compared to traditional counterparts.
Featuring dimensions of 8-12 meters (length) × 2.5 meters (width) × 2.8 meters (height), this printer's modular design ensures effortless integration into any workshop layout, facilitating both maintenance and operational efficiency.
3. Application areas and typical scenarios
Packaging printing
For Carton and Paper boxes, this machine offers seamless multi-color graphics and glazing, perfectly suited for e-commerce logistics boxes and luxurious gift packaging solutions.
Soft packaging: It caters to the high-precision printing needs of film materials, making it ideal for food bags and everyday chemical packaging, enhancing both appearance and functionality.
Labels and logos
Industrial labels: Our printer excels in two-color overprinting for batch numbers and QR codes, ensuring color accuracy that meets rigorous GMP certification standards.
Anti-counterfeiting labels: The combination of spot color printing and selective glazing significantly enhances the anti-counterfeiting capabilities of your products.
Special material processing
For Aluminum foil and composite materials, our high-precision printing is ideally suited for pharmaceutical aluminum foil packaging and electronic component shielding materials.
IV. Intelligent and humanized design
Quick maintenance and safety protection
The modular wearing parts, such as anilox and rubber rollers, feature standardized interfaces for easy replacement. Key components, like chains and gears, offer a remarkable lifespan exceeding 8,000 hours.
The fully enclosed protective cover, equipped with grating sensors, emergency stop buttons, and anti-winding shields, adheres to CE safety standards, ensuring comprehensive user protection.
Data management
Production report generation: This sophisticated system records real-time data, including printing speed, ink usage, and downtime, empowering you with insights for optimizing production efficiency.
The CIP4 data interface allows seamless connectivity with your enterprise ERP system, ensuring flawless transmission of orders and process parameters for streamlined operations.
V. After-sales service and certification
Warranty and maintenance: Benefit from a 1-year comprehensive machine warranty (with core components extended to 2 years), alongside 24/7 remote diagnostics and on-site service within 48 hours (domestic).
Environmental certification: Utilizing water-based ink, this printer has successfully passed EU REACH certification and adheres to the ISO 14001 environmental management system, underscoring our commitment to sustainability.
Quality certification: The printer meets CE certification standards, and features key components like motors and sensors from top-tier imported brands, ensuring supreme quality and reliability.
){kind=link}