| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
The revolutionary 5+1 high-definition water-based ink printing machinery from Changda Canghai Trading (Zhangzhou) Co., Ltd. is a cutting-edge solution designed for packaging professionals. This state-of-the-art equipment combines multi-color, high-precision printing with eco-friendly and energy-efficient technologies, all under the umbrella of intelligent control systems. Its versatile application spans across cartons, paper boxes, and flexible packaging sectors. At its heart lies a robust configuration of five independent printing units complemented by one multifunctional efficiency unit, which could be adapted for glazing, die-cutting, or spot color applications. It elevates production efficiency and printing quality by enabling one-time molding and intricate surface treatments. Below, discover insights into its core technology, application scenarios, and performance parameters:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
The independent five-color printing unit shines with its innovative FLEXO flexographic technology, accommodating water-based inks that adhere to stringent EU REACH regulations. With VOC emissions below 100ppm, it's perfectly suited for sensitive packaging needs, such as those in the food and pharmaceutical industries.
Achieve micron-level color registration precision through servo motor-driven technology, complemented by 360° electric phase fine-tuning. Attain a remarkable color registration accuracy of ±0.5mm on flat cardboards, with the capability to impeccably print text as small as 1.5mm and dot reproduction precision hitting ±0.1mm.
Experience swift plate changes with an ingenious design, featuring pneumatic locking and track sliding mechanisms, ensuring plate change times are less than 10 minutes. Effortlessly replace the anilox roller without halting machine operation.
Multifunctional Efficiency Unit (+1 Configuration)
The water-based glazing module, with an integrated chamber scraper glazing system, excels in delivering partial or complete glazing. Enhance surface gloss and wear resistance with drying speeds of up to 30 meters per minute.
Embark on seamless die-cutting and slotting with some models, equipped with a linkage die-cutting unit. This technology efficiently handles creasing, slotting, and die-cutting of corrugated cardboard, simplifying subsequent processing tasks.
Unlock new possibilities with spot color printing expansion. The sixth unit is customizable to serve as a spot color channel, accommodating special ink requirements like metallic and fluorescent colors.
Intelligent Automation Control System
Harness the power of PLC and touch screen operations, featuring Siemens PLC and a 10.4-inch color touch screen. Benefit from parameter presetting, fault diagnostics, and comprehensive production data statistics, including output and energy consumption metrics.
Embrace the future with optional remote monitoring through the Industrial Internet of Things (IIoT) module. This capability supports equipment status monitoring, early warning alerts, and OTA firmware updates, significantly reducing operation and maintenance expenses.
Enjoy precise tension control with a tension closed-loop system, integrating a tension sensor and servo motor linkage. This dynamic duo ensures real-time paper tape tension adjustments, effectively preventing printing deviations.
Efficient Drying and Environmentally Friendly Design
The three-stage hot air drying module, adjustable between 50-120ºC, is paired with infrared radiation for auxiliary drying. Achieve drying speeds of up to 30 meters per minute, catering to diverse materials such as film and paper.
Benefit from the innovative Ink Zero Waste System, where the rubber wheel idles automatically when the machine stops. The pneumatic diaphragm pump, powered by an independent ink-distributing motor, facilitates rapid ink color changes within five minutes and promotes ink recycling.
2. Key Technical Parameters
Project Parameter Range and Advantages
Printing Width: Ranges from 1400-2000mm (customizable) to cater to three-, five-, and seven-layer corrugated cardboards and wide-width films.
Applicable Materials: Versatile support for cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), and aluminum foil, accommodating a vast variety of packaging substrates.
Mechanical Speed: Offers a range from 10-70 meters per minute with stepless speed regulation, ensuring accurate low-speed debugging and efficient high-speed production performance.
Boasting industry-leading precision, our color registration accuracy ranges from an astounding ±0.5-0.8mm. This remarkable level of accuracy is perfect for fulfilling the demands of sophisticated and intricate pattern printing.
Our machine operates on a power supply of 380V/50Hz and exhibits a total power range of 25-40kW. Thanks to its energy-saving design, it reduces energy consumption by an impressive 15% compared to conventional equipment, optimizing operational efficiency while being eco-friendly.
Designed with modularity in mind, the dimensions of our machine are 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height. This thoughtful, modular design ensures effortless integration into your workshop layout, and simplifies maintenance procedures, minimizing downtime.
3. Application areas and typical scenarios
Packaging printing
For carton and paper box applications, our machine excels at executing multi-color graphics and glazing in a seamless operation. It is ideally suited for producing e-commerce logistics boxes, gift boxes, and more, ensuring vibrant and high-quality results.
In soft packaging, our equipment supports high-precision printing on film materials, making it an excellent choice for producing food bags and daily chemical packaging bags with exceptional clarity and detail.
Labels and logos
Our industrial label solutions offer two-color overprinting for batch numbers and QR codes, achieving color accuracy that meets stringent GMP certification requirements.
In anti-counterfeiting labels, we combine spot color printing with local glazing techniques to significantly enhance the anti-counterfeiting capabilities of products, providing an added layer of security.
Special material processing
When handling aluminum foil and composite materials, our machine delivers high-precision printing, perfectly suited for pharmaceutical aluminum foil packaging and electronic component shielding materials, ensuring reliable performance.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Our machine features modular wearing parts, such as anilox rollers and rubber rollers, all equipped with standardized interfaces for easy replacement. Key components like chains and gears boast a remarkable lifespan of over 8,000 hours, ensuring durability and resilience.
Safety is paramount with our fully enclosed protective cover, which includes grating sensors and emergency stop buttons. Anti-winding shields are fitted to transmission parts, all meeting CE safety standards for peace of mind.
Data management
Our production report generation functionality offers real-time recording of key metrics like printing speed, ink usage, and downtime, supporting comprehensive production efficiency analysis for optimized operations.
Thanks to the CIP4 data interface, seamless connectivity with enterprise ERP systems is achieved, allowing for effortless transmission of orders and process parameters, streamlining workflow.
V. After-sales service and certification
We offer a robust after-sales service including a 1-year whole machine warranty, with core components covered for 2 years. Our support team provides 7×24-hour remote diagnosis and ensures engineer on-site service within 48 hours for domestic users.
Our commitment to environmental responsibility is reflected in our use of water-based ink that has passed EU REACH certification, while our equipment adheres to the ISO 14001 environmental management system standards.
Quality certification is assured as our products have passed CE certification, with key components such as motors and sensors sourced from prestigious imported brands, ensuring superior quality and reliability.
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