| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
Suppliers with verified business licenses
Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
The Five Plus One High Definition Ink Printing Machine with Renowned Motor Technology stands at the forefront of modern packaging printing solutions, seamlessly merging multi-color high-precision printing with eco-friendly energy-saving innovations and state-of-the-art intelligent control. This powerhouse is expertly crafted for use in cartons, paper boxes, flexible packaging, and beyond. Its sophisticated framework features five independent high-performance printing units paired with a versatile multifunctional efficiency unit. This dynamic configuration, capable of intricate one-time molding and superior surface treatment of complex graphics, dramatically enhances both production efficiency and print quality. Below, we delve into its cutting-edge technology, diverse application scenarios, and impressive performance parameters:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
Independent Five-Color Printing Unit: Each module is engineered with advanced FLEXO flexographic technology, utilizing EU REACH-compliant water-based inks. Emissions of volatile organic compounds are kept under 100ppm, making it ideal for sensitive applications like food and pharmaceutical packaging.
Micron-Level Color Registration Accuracy: Equipped with precision servo motor drive and 360° electric phase fine-tuning, achieving remarkable color registration accuracy of ±0.5mm for flat cardboards. It supports printing of text as small as 1.5mm and ensures dot reproduction accuracy within ±0.1mm.
Quick Plate Change Design: The innovative pneumatic locking and track sliding structure of the printing unit allows for rapid plate changes in under 10 minutes, with the ability to swap out the anilox roller without halting operations.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: Features an integrated chamber scraper glazing system, enabling partial or full glazing to boost surface gloss and durability. The process achieves impressive drying speeds of 30 meters/minute.
Die-Cutting/Slotting Function: Select models boast a synchronized die-cutting unit, adept at creasing, slotting, and die-cutting corrugated cardboard, thereby minimizing reliance on subsequent processes.
Spot Color Printing Expansion: The machine's sixth unit can be customized as a spot color channel, catering to the demands for special inks, including metallic and fluorescent colors.
Intelligent Automation Control System
PLC + Touch Screen Operation: Incorporates a Siemens PLC and a vivid 10.4-inch color touch screen, facilitating parameter presets, fault diagnostics, and comprehensive production data statistics, such as output and energy consumption.
Remote Monitoring (Optional): Through the Industrial Internet of Things (IIoT) module, users gain access to remote equipment status monitoring, early warning alerts, and OTA firmware upgrades, effectively reducing operational and maintenance costs.
Tension Closed-Loop Control: A synchrony of tension sensors and servo motor linkage ensures real-time adjustments to paper tension, eliminating printing deviations.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: An integrated module with adjustable temperatures between 50-120ºC, complemented by infrared radiation for auxiliary drying, achieves drying speeds of up to 30 meters/minute. It is optimized for diverse materials including films and paper.
Ink Zero Waste System: This eco-conscious feature includes an automatic idling rubber wheel when the machine is paused and a pneumatic diaphragm pump to supply ink. It facilitates swift ink color changes within 5 minutes and promotes recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width 1400-2000mm (Optional Customization) Ideal for three-, five-, and seven-layer corrugated cardboard and broader-width films.
Applicable Materials Cardboard (150-600gsm), Corrugated Paper (1.5-11mm), Plastic Film (PE/PET), Aluminum Foil Versatile across a wide array of packaging substrates.
Experience the unparalleled precision and efficiency of our Five Plus One High Definition Ink Printing Machine, capable of reaching mechanical speeds between 10 to 70 meters per minute. With stepless speed regulation, this machine promises pinpoint accuracy during low-speed debugging and exceptional productivity during high-speed operations.
Achieve impeccable results with a color registration accuracy ranging from ±0.5 to 0.8mm. This industry-leading feature ensures your intricate patterns and designs come to life with the utmost precision, meeting and surpassing the highest standards of fine pattern printing.
Harness the power of our energy-efficient power supply system, operating at 380V/50Hz with a total power range of 25-40kW. This innovative design conserves 15% more energy compared to traditional equipment, making it an eco-friendly choice for modern printing needs.
Boasting dimensions of 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, our machine's modular design ensures seamless integration into any workshop layout. Maintenance is straightforward, helping you keep operations running smoothly and efficiently.
3. Application areas and typical scenarios
Packaging printing
Ideal for carton and paper box applications, this machine enables the execution of multi-color graphics and glazing in a single pass. Perfectly suited for e-commerce logistics boxes, gift boxes, and beyond, it elevates packaging aesthetics to new heights.
When it comes to soft packaging, our machine supports high-precision printing of film materials. It's the go-to solution for creating standout food bags and daily chemical packaging bags, ensuring your products make a memorable impact.
Labels and logos
Our machine excels in producing industrial labels, with two-color overprinting for batch numbers and QR codes. The precision of color accuracy ensures compliance with GMP certification standards, safeguarding quality and consistency.
Enhance your product security with our anti-counterfeiting labels, which combine spot color printing and local glazing. This feature significantly bolsters the anti-counterfeiting capabilities of your products, providing peace of mind.
Special material processing
For aluminum foil and composite materials, our machine delivers high-precision printing perfect for pharmaceutical aluminum foil packaging and electronic component shielding materials. Trust in its ability to handle specialized material needs with expertise.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Enjoy easy replacement of modular wearing parts like anilox rollers and rubber rollers, thanks to standardized interfaces. Key components such as chains and gears boast a lifespan exceeding 8,000 hours, ensuring long-term reliability and performance.
Our fully enclosed protective cover is outfitted with grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, meeting rigorous CE safety standards. This ensures a safe operating environment for your team.
Data management
Keep track of production metrics effortlessly with our real-time data management system. Capture information on printing speed, ink usage, downtime, and more, all while supporting comprehensive production efficiency analysis.
With our CIP4 data interface, seamlessly connect to your enterprise ERP system. This facilitates the effortless transmission of orders and process parameters, streamlining your workflow and enhancing operational efficiency.
V. After-sales service and certification
Experience unmatched after-sales support with our comprehensive warranty and maintenance services. Benefit from a 1-year full machine warranty, extended to 2 years for core components, along with 24/7 remote diagnostics and on-site engineer service within 48 hours domestically.
Embrace environmental responsibility with our water-based inks, which have gained EU REACH certification. In addition, our equipment adheres to the ISO 14001 environmental management system, reflecting our commitment to sustainable practices.
Be assured of quality with our machine, which has passed CE certification. Key components like motors and sensors are sourced from leading imported brands, underscoring a commitment to excellence and reliability.
){kind=link}