| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
The 5+1 high-definition water-based ink printing machinery is a state-of-the-art piece of packaging equipment. It merges multi-color, high-precision printing with eco-friendly features, energy efficiency, and intelligent control. Designed for use in cartons, paper boxes, and flexible packaging industries, it boasts a core configuration of five independent printing units plus a multifunctional efficiency unit. This setup allows for single-pass molding and surface treatment of intricate graphics, significantly boosting production efficiency and print quality. Explore the core technologies, application scenarios, and performance parameters that set this machine apart:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
Independent Five-Color Printing Unit: Each module operates with cutting-edge FLEXO flexographic technology, accommodating water-based inks that meet EU REACH standards. VOC emissions are maintained below 100ppm, making it ideal for sensitive packaging, including food and pharmaceuticals.
Micron-Level Color Registration Accuracy: Featuring servo motor drive and 360° electric phase fine-tuning, achieve stunning color registration accuracy of ±0.5mm on flat cardboard, with text as small as 1.5mm, and dot reproduction accuracy of an impressive ±0.1mm.
Quick Plate Change Design: The printing unit features a pneumatic locking and track sliding structure, enabling plate changes in under 10 minutes. Anilox roller replacement is possible without halting machine operations.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: This unit integrates a chamber scraper glazing system for both partial and full glazing applications, enhancing surface gloss and wear resistance. It dries efficiently at 30 meters per minute.
Die-Cutting/Slotting Function: Select models incorporate linkage die-cutting units, facilitating creasing, slotting, and die-cutting of corrugated cardboard, reducing dependency on later processes.
Spot Color Printing Expansion: Customize the sixth unit as a spot color channel to cater to unique printing needs, including metallic and fluorescent inks.
Intelligent Automation Control System
PLC + Touch Screen Operation: With Siemens PLC and a 10.4-inch color touch screen, users can preset parameters, diagnose faults, and track production data like output and energy consumption.
Remote Monitoring (Optional): The Industrial Internet of Things (IIoT) module facilitates remote equipment status monitoring, early warning notifications, and OTA firmware upgrades, cutting operation and maintenance costs.
Tension Closed-Loop Control: Featuring a tension sensor and servo motor linkage, this system adjusts paper tape tension in real-time to prevent printing deviations.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: Equipped with an adjustable hot air drying module (temperature range 50-120ºC), coupled with infrared radiation for auxiliary drying. The system achieves a drying speed of 30 meters per minute, suitable for diverse materials such as film and paper.
Ink Zero Waste System: The rubber wheel idles automatically when the machine stops, and the pneumatic diaphragm pump, assisted by an independent ink-distributing motor, facilitates rapid ink color changes in under 5 minutes while ensuring ink recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width: 1400-2000mm (Optional Customization) Capable of accommodating three-, five-, and seven-layer corrugated cardboard as well as wide-width films.
Applicable Materials: From cardboard (150-600gsm) and corrugated paper (1.5-11mm) to plastic film (PE/PET) and aluminum foil, this machine supports a diverse range of packaging substrates.
Mechanical Speed: 10-70 meters per minute (Stepless Speed Regulation) Ensures precise low-speed debugging and efficient high-speed production.
Our High Speed Definition Ink Printing Machine boasts unparalleled color registration accuracy, maintaining a stellar precision of ±0.5-0.8mm. This industry-leading capability fulfills the most demanding needs for intricate and exquisite pattern printing.
With a power supply rated at 380V/50Hz and a total power consumption between 25-40kW, this machine exemplifies an energy-efficient design that conserves 15% more power compared to conventional equipment-ushering in a new era of eco-friendly printing solutions.
The machine's dimensions are a versatile 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height. Its modular design ensures effortless integration into any workshop layout, promoting simplified maintenance and adaptability.
3. Application areas and typical scenarios
Our machine excels in packaging printing, offering a comprehensive solution for diverse industry needs.
For cartons and paper boxes, it delivers multi-color graphics and glazing in one seamless operation-perfect for e-commerce logistics, gift boxes, and more.
Soft packaging applications benefit from its capability to support high-precision printing on film materials, ideal for food bags and daily chemical packaging.
Labels and logos
Our machine achieves exceptional results for industrial labels, with two-color overprinting for batch numbers and QR codes, ensuring color accuracy that meets GMP certification standards.
For anti-counterfeiting labels, it combines spot color printing with local glazing to substantially enhance product security and authenticity.
Special material processing
Experience unrivaled precision on aluminum foil and composite materials; this machine is tailored for pharmaceutical packaging and electronic component shielding.
IV. Intelligent and humanized design
Streamlined maintenance and robust safety measures define our design.
With modular wearable parts like anilox rollers and rubber rollers, standardized interfaces make replacements a breeze. Key components boast exceptional longevity, with a lifespan exceeding 8,000 hours.
Safety is paramount, as demonstrated by the fully enclosed protective cover equipped with grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, all in compliance with CE safety standards.
Data management
Harness the power of data with real-time production report generation, capturing metrics such as printing speed, ink usage, and downtime, all vital for analyzing production efficiency.
Our CIP4 data interface seamlessly integrates with the enterprise ERP system, enabling effortless transmission of orders and process parameters to optimize workflow.
V. After-sales service and certification
We offer comprehensive after-sales support, including a 1-year warranty for the entire machine (extended to 2 years for core components), alongside 7×24 hour remote diagnostics and on-site service by engineers within 48 hours domestically.
Our commitment to sustainability is reflected in our environmental certifications, with water-based ink meeting EU REACH standards, and equipment compliant with the ISO 14001 environmental management system.
Guaranteeing quality, our machine has achieved CE certification, and incorporates key components from esteemed imported brands, such as motors and sensors.
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