| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
5+1 High-Definition Water-Based Ink Printing Machinery is a state-of-the-art packaging printing marvel that masterfully combines multi-color high-precision printing, eco-friendly operation, and intelligent automation. This revolutionary equipment finds its primary applications in the creation of cartons, paper boxes, and flexible packaging. At its core, this machinery boasts five independent printing units complemented by an additional multifunctional efficiency unit, perfect for tasks such as glazing, die-cutting, or spot color application. It enables seamless one-pass formation and surface treatment of intricate graphics, drastically enhancing production efficiency and elevating print quality to new heights. Below is a detailed explanation focusing on core technology, application scenarios, and performance parameters:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
Independent Five-Color Printing Unit: Each module in this innovative system is equipped with FLEXO flexographic technology, adhering to EU REACH compliance for water-based ink, with VOC emissions maintained at under 100ppm. It is perfectly aligned for sensitive packaging needs, such as those in the food and pharmaceutical industries.
Micron-Level Color Registration Accuracy: Utilizing a sophisticated servo motor drive alongside 360° electric phase fine-tuning, this machinery achieves a color registration accuracy of an impressive ±0.5mm on flat cardboard, allowing for the printing of text as small as 1.5mm and dot reproduction accuracy of ±0.1mm.
Quick Plate Change Design: The innovative printing unit features a pneumatic locking mechanism paired with a track sliding structure, enabling rapid plate changes in less than 10 minutes, with uninterrupted anilox roller replacements.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: This integrated chamber scraper glazing system can achieve both partial and comprehensive glazing, enhancing surface gloss and wear resistance, with drying speeds reaching 30 meters/minute.
Die-Cutting/Slotting Function: Some models come equipped with a linkage die-cutting unit, facilitating creasing, slotting, and die-cutting of corrugated cardboard, thereby reducing reliance on subsequent processing.
Spot Color Printing Expansion: The sixth unit is customizable as a spot color channel, catering to the specialized printing needs of unique inks, including metallic and fluorescent colors.
Intelligent Automation Control System
PLC + Touch Screen Operation: Utilizing Siemens PLC coupled with a 10.4-inch color touch screen, this system supports parameter presets, fault diagnostics, and comprehensive production data statistics, covering outputs and energy consumption.
Remote Monitoring (Optional): The Industrial Internet of Things (IIoT) module allows for remote equipment status monitoring, early warning notifications, and OTA firmware upgrades, significantly reducing operational and maintenance expenses.
Tension Closed-Loop Control: Featuring a tension sensor and servo motor linkage, this system adjusts paper tape tension in real-time, effectively preventing printing deviations.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: The integrated hot air drying module, with adjustable temperatures ranging from 50-120ºC, is augmented by infrared radiation drying, achieving speeds of 30 meters/minute, suitable for diverse materials such as film and paper.
Ink Zero Waste System: The advanced design ensures that the rubber wheel idly operates when the machine is halted, while a pneumatic diaphragm pump supplies ink via an independent ink-distributing motor, allowing for rapid ink color changes in under 5 minutes and facilitates ink recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width 1400-2000mm (Optional Customization): This versatility accommodates three-, five-, and seven-layer corrugated cardboard, as well as wide-width films.
Applicable Materials: Cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), aluminum foil, supporting diverse packaging substrates.
Mechanical Speed 10-70 meters/minute (Stepless Speed Regulation): Ensures precise low-speed debugging and highly efficient high-speed production.
Color registration accuracy is ±0.5-0.8mm, setting a benchmark in the industry. It perfectly fulfills the demands for precision in intricate pattern printing, ensuring clarity and sharpness with every print.
Power supply power is 380V/50Hz, with a total power of 25-40kW. Our cutting-edge, energy-saving design conserves 15% more power compared to conventional machinery, making it both environmentally friendly and cost-effective.
Dimensions are 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height. Its modular design facilitates effortless integration into any workshop layout, allowing for straightforward maintenance and operational efficiency.
3. Application areas and typical scenarios.
Packaging printing.
Carton / Paper box: Seamlessly achieve multi-color graphics and glazing in one operation. Perfect for e-commerce logistics boxes, gift boxes, and more, enhancing both appearance and durability.
Soft packaging: Supports ultra-precise printing on film materials, ideal for food bags and daily chemical packaging bags, ensuring quality and compliance with industry standards.
Labels and logos.
Industrial labels: Feature two-color overprinting for batch numbers and QR codes with color accuracy that aligns with GMP certification requirements, ensuring reliability and compliance.
Anti-counterfeiting labels: Incorporate spot color printing and localized glazing to significantly enhance the product's anti-counterfeiting capabilities, securing brand integrity.
Special material processing.
Aluminum foil and composite materials: High-precision printing tailored for pharmaceutical aluminum foil packaging and electronic component shielding materials, ensuring accuracy and protection.
IV. Intelligent and humanized design.
Quick maintenance and safety protection.
Modular wearing parts: Anilox rollers, rubber rollers, and other consumables feature standardized interfaces for easy replacement. Key components like chains and gears boast a lifespan of over 8,000 hours, ensuring long-lasting performance.
Fully enclosed protective cover: Equipped with grating sensors and emergency stop buttons. Transmission parts are safeguarded with anti-winding shields, fully complying with CE safety standards.
Data management.
Production report generation: Provides real-time recording of crucial data like printing speed, ink consumption, and downtime, enabling comprehensive production efficiency analysis.
CIP4 data interface: Seamlessly connects to the enterprise ERP system for effortless transmission of orders and process parameters, streamlining operations and boosting productivity.
V. After-sales service and certification.
Warranty and maintenance: Offers a 1-year warranty for the entire machine, with an extended 2-year warranty for core components. Enjoy 7×24 hours remote diagnosis and engineer on-site service within 48 hours for domestic clients.
Environmental certification: Our water-based ink is EU REACH certified, and the equipment fully adheres to the ISO 14001 environmental management system, affirming our commitment to sustainability.
Quality certification: The machine meets CE certification standards, with key components like motors and sensors sourced from top-tier imported brands, guaranteeing exceptional quality and reliability.
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