| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introducing the 5+1 High-Definition Water-Based Ink Printing Machinery
The 5+1 High-Definition Water-Based Ink Printing Machinery represents the pinnacle of packaging technology, seamlessly blending multi-color high-precision printing with eco-friendly and energy-efficient features, as well as cutting-edge intelligent control systems. Designed specifically for use in the production of cartons, paper boxes, flexible packaging, and more, this sophisticated equipment boasts a core configuration of five independent printing units paired with a multifunctional efficiency unit. Whether it's glazing, die-cutting, or spot color applications, these units work in harmony for one-time molding and surface finishing of intricate designs, elevating both output efficiency and print quality to new heights. Let us delve into the core technologies, application scenarios, and performance parameters that make this machinery truly exceptional:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
Independent Five-Color Printing Unit: Each module is fortified with state-of-the-art FLEXO flexographic technology, adept at utilizing EU REACH-compliant water-based inks. With VOC emissions kept below 100ppm, this technology is perfectly attuned to the needs of sensitive packaging markets, like those of food and pharmaceuticals.
Micron-Level Color Registration Accuracy: This system, driven by a precise servo motor and enhanced with 360° electric phase fine-tuning, achieves an impressive color registration accuracy of ±0.5mm on flat cardboard. It can splendidly print text as small as 1.5mm and ensures dot reproduction accuracy within ±0.1mm.
Quick Plate Change Design: Featuring a pneumatic locking mechanism paired with a track sliding structure, this system reduces plate changeover time to under 10 minutes, allowing for anilox roller replacements without halting operations.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: This integrated chamber scraper glazing system is adept at performing both partial and full glazing, enhancing surface gloss and wear resistance, all while drying at an impressive 30 meters per minute.
Die-Cutting/Slotting Function: Select models are equipped with linkage die-cutting capabilities, enabling creasing, slotting, and die-cutting of corrugated cardboard, thereby streamlining subsequent processes.
Spot Color Printing Expansion: The sixth unit can be customized as a spot color channel, perfectly catering to the unique demands of metallic and fluorescent ink applications.
Intelligent Automation Control System
PLC + Touch Screen Operation: This system employs Siemens PLC technology alongside a vivid 10.4-inch color touch screen, facilitating parameter presets, fault diagnostics, and comprehensive production data analytics, including output and energy consumption metrics.
Remote Monitoring (Optional): With the Industrial Internet of Things (IIoT) module, users can enjoy real-time equipment status monitoring, early warning notifications, and seamless OTA firmware updates, all designed to minimize operational and maintenance expenses.
Tension Closed-Loop Control: By leveraging a tension sensor in conjunction with servo motor linkage, this system adeptly adjusts paper tape tension in real-time, thereby eliminating printing deviations.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: Our comprehensive hot air drying module, with adjustable temperatures ranging from 50-120ºC, is further amplified by auxiliary infrared radiation, achieving drying speeds of up to 30 meters per minute, and accommodating varying materials such as film and paper.
Ink Zero Waste System: The inclusion of an automatic idling rubber wheel when halted, combined with a pneumatic diaphragm pump and an independent ink-distributing motor, ensures swift ink color changes in under 5 minutes and promotes efficient ink recycling.
2. Key Technical Parameters
Project Parameter Range and Advantages
Printing Width: Ranging from 1400 to 2000mm, with optional customization, this equipment is suitable for three-, five-, and seven-layer corrugated cardboard, as well as wide-width films.
Applicable Materials: Designed to handle a diverse array of substrates, including cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic films (PE/PET), and aluminum foil.
Mechanical Speed: With a versatile range of 10-70 meters per minute and stepless speed regulation, this system ensures precision in low-speed debugging and impressive efficiency in high-speed production.
Color registration accuracy ±0.5-0.8mm, setting a benchmark in the industry! This precision ensures impeccable fine pattern printing that exceeds expectations.
Operating on a power supply of 380V/50Hz with a total power range of 25-40kW, this machine boasts an innovative energy-saving design, conserving 15% more power compared to traditional equipment, putting both performance and sustainability at the forefront.
Dimensions are an optimal 8-12 meters in length, 2.5 meters wide, and 2.8 meters high. Its modular design guarantees effortless integration into any workshop layout and simplifies maintenance, paving the way for streamlined operations.
3. Application areas and typical scenarios
Packaging printing
Carton / Paper box: Achieve multi-color graphics and glazing in a single pass-ideal for e-commerce logistics boxes, gift boxes, and more, ensuring vibrant and durable packaging solutions.
Soft packaging: Enabling the high-precision printing of film materials, making it perfect for food bags and daily chemical packaging bags, supporting your brand's appeal with exquisite packaging.
Labels and logos
Industrial labels: Achieve impeccable two-color overprinting of batch numbers and QR codes, with color accuracy that meets stringent GMP certification requirements, ensuring reliability and compliance.
Anti-counterfeiting labels: Enhance product security by blending spot color printing with local glazing, significantly boosting the anti-counterfeiting measures.
Special material processing
Aluminum foil and composite materials: Offers high-precision printing, perfect for pharmaceutical aluminum foil packaging and shielding materials for electronic components, ensuring efficacy and protection.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Modular wearing parts: With standardized interfaces for anilox rollers, rubber rollers, and other consumables, replacements are seamless. Key components, such as chains and gears, boast a lifespan exceeding 8,000 hours, promising durability and long-term performance.
Fully enclosed protective cover: Equipped with grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, fully compliant with CE safety standards, ensuring top-tier safety for operators.
Data management
Production report generation: Instantly records data like printing speed, ink usage, and downtime. Supports comprehensive production efficiency analysis, empowering data-driven decisions.
CIP4 data interface: Seamlessly connect to enterprise ERP systems, enabling smooth transmission of orders and process parameters, thereby optimizing workflow and productivity.
V. After-sales service and certification
Warranty and maintenance: Enjoy a 1-year comprehensive machine warranty, with core components extended to 2 years. Benefit from 7×24 hours remote diagnosis and have engineers on-site within 48 hours domestically, ensuring unmatched service and support.
Environmental certification: Our water-based ink has passed the rigorous EU REACH certification, and the equipment adheres to the ISO 14001 environmental management system, showcasing our commitment to eco-responsibility.
Quality certification: Successfully passed the CE certification, with key components like motors and sensors sourced from esteemed imported brands, guaranteeing supreme quality and reliability.
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