| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introducing the 5+1 High-Definition Water-Based Ink Printing Machinery
Our 5+1 high-definition water-based ink printing machinery is a state-of-the-art solution for packaging printing, engineered to deliver unparalleled precision, eco-friendliness, and smart automation. Primarily utilized in the production of cartons, paper boxes, and flexible packaging, this machinery transforms the packaging industry with its five independent high-precision printing units complemented by a multifunctional efficiency unit. Whether you require glazing, die-cutting, or intricate spot color applications, this machine ensures a seamless production process that enhances efficiency and elevates print quality to new heights. The following sections delve into its core technology, application scenarios, and performance specifications for a comprehensive understanding.
1. Core Technology and Functional Advantages
Advanced Five-Set High-Precision Printing System
Independent Five-Color Printing Unit: Utilizing cutting-edge FLEXO flexographic technology, each unit supports water-based ink in strict alignment with EU REACH standards, keeping VOC emissions under 100ppm. This makes it ideal for sensitive packaging solutions in the food and pharmaceutical industries.
Micron-Level Color Registration Accuracy: Thanks to the integration of servo motor drives and 360° electric phase fine-tuning, the color registration accuracy impressively reaches ±0.5mm on flat cardboard. It can print text as small as 1.5mm with dot reproduction precision of ±0.1mm, ensuring sharp and vibrant results.
Innovative Quick Plate Change Design: The printing unit features a pneumatic locking mechanism paired with a track sliding structure, reducing plate change times to under 10 minutes. Additionally, the anilox roller can be swapped without halting operations, boosting workflow efficiency.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: Featuring an integrated chamber scraper glazing system, this module enables comprehensive or targeted glazing, enhancing surface sheen and durability. The glazing process operates swiftly at 30 meters per minute.
Die-Cutting/Slotting Functionality: Some models come equipped with a coordinated die-cutting unit, facilitating precise creasing, slotting, and die-cutting of corrugated cardboard, thereby minimizing dependency on further processing stages.
Spot Color Printing Expansion: The versatile sixth unit can be tailored as a spot color channel, catering to specialized printing demands with metallic and fluorescent ink hues.
Intelligent Automation Control System
Seamless PLC + Touch Screen Operation: Utilizing Siemens PLC alongside a 10.4-inch color touchscreen, this system supports pre-setting parameters, executing fault diagnoses, and compiling production data such as output and energy usage statistics.
Optional Remote Monitoring: The Industrial Internet of Things (IIoT) module empowers users with remote equipment monitoring, proactive alert notifications, and Over-The-Air (OTA) firmware updates, streamlining operational efficiency and reducing maintenance expenses.
Tension Closed-Loop Control: Equipped with an advanced tension sensor and servo motor linkage, the system adjusts paper tape tension in real-time, effectively preventing printing discrepancies.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: The integrated module offers adjustable temperatures between 50-120ºC, complemented by infrared radiation for auxiliary drying. This accelerates the drying process to 30 meters per minute, accommodating diverse materials such as film and paper.
Zero Waste Ink Management System: When idle, the rubber wheel automatically disengages, while an independent ink-distributing motor and pneumatic diaphragm pump manage ink supply, enabling rapid ink color changes in under five minutes and facilitating ink recycling.
2. Key Technical Parameters
Project Parameter range Advantages
Printing Width Options: Ranging from 1400 to 2000mm (customizable), it is adept for a variety of corrugated cardboard thicknesses including three-, five-, and seven-layer, as well as wide-width films.
Versatile Material Compatibility: Accommodates cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), and aluminum foil, supporting a wide array of packaging substrates.
Mechanical Speed Flexibility: With speeds ranging from 10 to 70 meters per minute (stepless regulation), it allows for precise low-speed debugging and efficient high-speed production.
Experience precision like never before with our industry-leading color registration accuracy of ±0.5-0.8mm! This cutting-edge technology ensures that even the most intricate patterns are printed with impeccable detail, meeting the highest standard for fine pattern printing.
Harness the power of efficiency with our energy-saving design! Operating on a 380V/50Hz power supply, our machine boasts a total power consumption of 25-40kW, achieving a remarkable 15% reduction in energy use compared to traditional equipment. This means lower costs and a reduced carbon footprint.
Our modular design is tailored for convenience, with dimensions of 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height. This smartly engineered structure facilitates easy integration into your workshop layout and simplifies maintenance, offering you a seamless operational experience.
3. Application areas and typical scenarios
Discover versatility with our machine, perfectly tailored for Packaging Printing.
Transform your carton or paper box production with one-pass multi-color graphics and glazing capabilities, ideal for e-commerce logistics boxes, gift boxes, and more. This feature ensures vibrant, high-quality finishes that leave a lasting impression.
Our machine excels in soft packaging applications, supporting high-precision printing on film materials. It's the perfect solution for food bags and daily chemical packaging bags, combining clarity and durability in every print.
Elevate your brand with our Labels and Logos printing capabilities.
For industrial labels, achieve impeccable clarity with two-color overprinting for batch numbers and QR codes, all while meeting the stringent color accuracy standards required for GMP certification.
Enhance product security with our anti-counterfeiting labels, which combine spot color printing and local glazing to significantly boost anti-counterfeiting measures.
Specialize in material processing with our robust capabilities.
Our high-precision printing is perfectly suited for aluminum foil and composite materials, making it ideal for pharmaceutical packaging and electronic component shielding applications. Expect flawless, professional results every time.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Our modular wearing parts, including anilox rollers and rubber rollers, feature standardized interfaces, ensuring that replacing consumables is a breeze. Key components like chains and gears boast an impressive lifespan of over 8,000 hours, providing longevity and reliability.
Safety is paramount with our fully enclosed protective cover. Equipped with grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, our design meets rigorous CE safety standards, offering peace of mind during operation.
Data management
Stay informed with real-time production report generation. Our system records vital data such as printing speed, ink usage, and downtime, enabling comprehensive production efficiency analysis for optimal performance.
Our CIP4 data interface seamlessly integrates with your enterprise ERP system, ensuring smooth transmission of orders and process parameters for enhanced operational efficiency.
V. After-sales service and certification
Benefit from our comprehensive after-sales service, featuring a 1-year whole machine warranty (with core components extended to 2 years), 24/7 remote diagnosis, and an engineer on-site service promise within 48 hours for domestic locations.
Our commitment to sustainability is demonstrated through our environmental certification. The use of water-based ink has passed EU REACH certification, and our equipment complies with the ISO 14001 environmental management system, ensuring environmentally responsible operation.
Quality is assured with our CE certification, and the use of imported brands for key components such as motors and sensors guarantees reliability and superior performance.
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