| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
Our 5+1 High-Definition Water-Based Ink Printing Machinery is the epitome of cutting-edge packaging technology. Seamlessly blending multi-color high-precision printing with environmental stewardship and superior energy efficiency, this machine is an essential asset for industries like cartons, paper boxes, and flexible packaging. Its sophisticated architecture comprises five autonomous printing units paired with an innovative multifunctional efficiency unit. This unit, designed for tasks like glazing, die-cutting, or introducing spot colors, executes intricate graphics with finesse, achieving one-time molding and advanced surface treatment. Elevate your production efficiency and printing quality to new heights. Below, we delve into the core technology, application scenarios, and performance parameters that set this machinery apart:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
Independent Five-Color Printing Unit: Each module harnesses FLEXO flexographic technology, tailored for water-based inks that meet stringent EU REACH regulations. With VOC emissions maintained under 100ppm, this system is perfect for sensitive packaging sectors, including food and pharmaceuticals.
Micron-Level Color Registration Accuracy: Empowered by a servo motor drive and 360° electric phase fine-tuning, this system achieves color registration accuracy as precise as ±0.5mm on flat cardboard. Even the smallest text of 1.5mm and dot reproduction of ±0.1mm are vividly rendered.
Quick Plate Change Design: Experience the efficiency of our pneumatic locking paired with a track sliding system, ensuring plate changes in under 10 minutes. Moreover, the anilox roller can be switched out effortlessly without halting operations.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: Our state-of-the-art integrated chamber scraper glazing system facilitates either targeted or comprehensive glazing, enhancing surface gloss and durability. Achieve drying speeds of up to 30 meters/minute.
Die-Cutting/Slotting Function: Select models feature a coordinated die-cutting unit to adeptly handle creasing, slotting, and die-cutting of corrugated cardboard, streamlining the total production process.
Spot Color Printing Expansion: Tailor your sixth unit to serve as a spot color channel, accommodating special inks requirements, including metallic and fluorescent colors.
Intelligent Automation Control System
PLC + Touch Screen Operation: Featuring Siemens PLC and a vibrant 10.4-inch color touch screen, our system supports parameter presets, fault diagnostics, and meticulous production data metrics, including output and energy consumption insights.
Remote Monitoring (Optional): Leverage the Industrial Internet of Things (IIoT) module for proactive remote equipment monitoring, early warning notifications, and seamless OTA firmware upgrades, slashing operational and maintenance overheads.
Tension Closed-Loop Control: With a tension sensor and servo motor linkage, our system dynamically regulates paper tape tension, ensuring impeccable printing precision without deviation.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: Our comprehensive hot air drying module, adjustable between 50-120ºC, is augmented with infrared radiation for auxiliary drying. Achieve rapid drying at 30 meters/minute, adaptable across materials like film and paper.
Ink Zero Waste System: Our innovative design ensures the rubber wheel idles when stopped, while the pneumatic diaphragm pump and independent ink-distributing motor facilitate swift ink color changes (<5 minutes) with recycling.
2. Key Technical Parameters
Project Parameter Range and Advantages
Printing Width: Available in sizes between 1400-2000mm (customization options available). Our system accommodates three-, five-, and seven-layer corrugated cardboard along with wide-width films, ensuring versatility.
Applicable Materials: This machine supports a diverse range of packaging substrates, including cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic films (PE/PET), and aluminum foil.
Mechanical Speed: The machinery operates between 10-70 meters/minute with stepless speed regulation, ensuring precise low-speed debugging and efficient high-speed production.
With an exceptional color registration accuracy of ±0.5-0.8mm, this machine sets the industry standard, ensuring it meets the highest demands for intricate and detailed pattern printing effortlessly.
Boasting a power supply of 380V/50Hz and total power output ranging from 25-40kW, this energy-efficient marvel saves a remarkable 15% more power compared to traditional counterparts, providing a greener printing solution.
Spanning dimensions of 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, the modular design offers remarkable ease in workshop layout and maintenance, adapting seamlessly to any operational environment.
3. Explore diverse application areas and uncover typical usage scenarios that elevate your printing capabilities.
Packaging printing reimagined to deliver unparalleled quality and efficiency.
Carton / Paper box: Achieve stunning multi-color graphics and glazing in a single swift operation, perfectly suited for the dynamic needs of e-commerce logistics boxes, elegant gift boxes, and more.
Soft packaging: Engineered for high-precision printing on delicate film materials, making it ideal for crafting food bags and daily chemical packaging bags with superior quality.
Labels and logos crafted with precision and attention to detail.
Industrial labels: Experience flawless two-color overprinting for batch numbers and QR codes, where color accuracy meets stringent GMP certification standards.
Anti-counterfeiting labels: Enhance product security with spot color printing combined with local glazing, boosting the anti-counterfeiting efficacy of your labels.
Special material processing for bespoke applications.
Aluminum foil and composite materials: This high-precision printing is perfect for pharmaceutical aluminum foil packaging and electronic component shielding materials, delivering unmatched print quality.
IV. Discover the realm of intelligent and human-centric design.
Swift maintenance and robust safety protection tailored for your peace of mind.
With our modular design, anilox and rubber rollers, along with other consumables, feature standardized interfaces for seamless replacement. Key components boast a remarkable lifespan exceeding 8,000 hours.
Fully enclosed protective cover: Equipped with advanced grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, ensuring compliance with rigorous CE safety standards.
Data management redefined for optimized performance.
Effortlessly generate production reports, capturing real-time data on printing speed, ink usage, and downtime, enabling comprehensive production efficiency analysis.
CIP4 data interface: Seamlessly integrate with your enterprise ERP system, allowing for smooth transmission of orders and precise process parameters.
V. Comprehensive after-sales service and certification for peace of mind.
Enjoy unparalleled warranty and maintenance services with a 1-year whole machine warranty (extending to 2 years for core components), 24/7 remote diagnosis, and on-site engineer service within 48 hours (domestically).
Environmental certification: Our water-based ink has achieved EU REACH certification, and the equipment aligns with the ISO 14001 environmental management system, ensuring sustainability.
Quality certification: With CE certification and key components sourced from top-tier imported brands, this machine exemplifies excellence in quality and reliability.
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