| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 high-definition water-based ink printing machinery
5+1 high-definition water-based ink printing machinery stands at the forefront of packaging technology, merging vibrant multi-color precision printing with eco-friendly and energy-efficient practices. Designed for use across various domains such as cartons, paper boxes, and flexible packaging, this machine boasts five distinct printing units coupled with a versatile multifunctional unit, enabling seamless, one-pass creation and sophisticated surface enhancements of intricate graphics. This dramatically boosts both production speed and print quality. Below is a detailed examination of core technology, potential applications, and key performance metrics:
1. Core technology and functional advantages
Five sets of high-precision printing system
Independent five-color printing unit: Each module is outfitted with advanced FLEXO flexographic technology, optimized for water-based ink that adheres to stringent EU REACH standards. It ensures VOC emissions remain below 100ppm, making it ideal for sensitive packaging applications including food and pharmaceuticals.
Micron-level color registration accuracy: Featuring a servo motor-driven system and 360° electric phase adjustments, this technology achieves an unparalleled color registration accuracy of ±0.5mm on flat surfaces. It can print text as small as 1.5mm and offers a remarkable dot reproduction precision of ±0.1mm.
Quick plate change design: The unit integrates a user-friendly pneumatic locking and track sliding framework, ensuring plate changes in under 10 minutes. Additionally, anilox rollers can be swapped without halting operations, enhancing productivity.
Multifunctional efficiency unit (+1 configuration)
Water-based glazing module: Incorporating a state-of-the-art chamber scraper glazing system, this module allows for selective or full glazing, significantly boosting surface gloss and durability at drying speeds of 30 meters/minute.
Die-cutting/slotting function: Certain models are equipped with a synchronized die-cutting unit, enabling creasing, slotting, and die-cutting of corrugated cardboard, thus reducing reliance on subsequent steps.
Spot color printing expansion: The sixth unit offers customization options for a spot color channel, addressing specialized printing demands for unique inks like metallic and fluorescent hues.
Intelligent automation control system
PLC + touch screen operation: Utilizing Siemens PLC alongside a 10.4-inch color touch screen, this system supports parameter presets, fault diagnostics, and comprehensive production data analysis, including output and energy consumption metrics.
Remote monitoring (optional): The Industrial Internet of Things (IIoT) module provides remote oversight of equipment conditions, early warning notifications, and OTA firmware updates, effectively lowering operational and maintenance expenses.
Tension closed-loop control: Equipped with an intuitive tension sensor and servo motor linkage, it ensures real-time adjustments to paper tape tension, preventing printing discrepancies.
Efficient drying and environmentally friendly design
Three-stage hot air drying: Featuring an integrated hot air drying mechanism adjustable between 50-120ºC and supplemented by infrared radiation, this system achieves a drying velocity of 30 meters/minute, adaptable to diverse materials such as films and paper.
Ink zero waste system: The rubber wheel remains idle during machine downtime, while a pneumatic diaphragm pump, paired with an independent ink-distributing motor, facilitates a swift ink color transition (<5 minutes) and efficient recycling.
2. Key technical parameters
Project Parameter range Advantages
Printing width 1400-2000mm (optional customization) Tailored for three-, five-, and seven-layer corrugated cardboard and broad-width films
Applicable materials Cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), aluminum foil Versatile support for a range of packaging substrates
Mechanical speed 10-70 meters/minute (stepless speed regulation) Precision at low speeds, efficiency at high speeds
Experience unparalleled precision with our ink printing technology, offering color registration accuracy of ±0.5-0.8mm, setting the benchmark in the industry and perfectly catering to the demands of intricate pattern printing.
Embrace energy efficiency with a power supply of 380V/50Hz and a total power range of 25-40kW. Our machines are crafted with an energy-saving design, reducing power consumption by an impressive 15% compared to conventional equipment.
Benefit from the versatile dimensions of 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height. Our modular designs ensure seamless integration into your workshop, simplifying both layout and maintenance.
3. Application areas and typical scenarios
Packaging printing
For Carton / Paper box printing, achieve flawless multi-color graphics and glazing in just one pass. Ideal for e-commerce logistics boxes, gift boxes, and more.
Soft packaging: Our machine excels in high-precision printing on film materials, making it perfect for food containers and daily chemical packaging.
Labels and logos
Industrial labels: Achieve precise two-color overprinting for batch numbers and QR codes, meeting the stringent color accuracy standards of GMP certification.
Anti-counterfeiting labels: Enhance product security with spot color printing combined with local glazing, boosting anti-counterfeiting measures.
Special material processing
Aluminum foil and composite materials: Deliver exceptional high-precision printing on pharmaceutical packaging and electronic component shielding materials.
IV. Intelligent and humanized design
Quick maintenance and safety protection
With modular wearing parts like anilox and rubber rollers, replacements are simplified through standardized interfaces. Key components such as chains and gears offer longevity beyond 8,000 hours.
Safety is paramount with our fully enclosed protective cover, featuring grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, all conforming to CE safety standards.
Data management
Our production report system offers real-time data capture, including printing speed, ink usage, and downtime, facilitating comprehensive production efficiency analysis.
The CIP4 data interface ensures seamless integration with your enterprise ERP system, allowing for the effortless transmission of orders and process parameters.
V. After-sales service and certification
Our robust after-sales service includes a 1-year warranty on the entire machine, with an extension to 2 years for core components. We provide 24/7 remote diagnostics and guarantee on-site engineer service within 48 hours for domestic locations.
Our environmental commitment is reflected in our water-based ink, certified by the EU REACH, and our adherence to the ISO 14001 environmental management system.
Our machine boasts CE certification, with critical components like motors and sensors sourced from leading imported brands, ensuring unmatched quality and reliability.
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