Product Description
1. Paper Feeding Section: Designed with cutting-edge technology, our paper feeding section ensures unmatched precision and efficiency.
The state-of-the-art servo pressure-free extended paper feeding front edge eliminates the need for paper guide rubber rollers and embossing roller pressure feeding. This innovative design transfers cardboard directly to the printing roller via front edge vacuum, synchronizing with the power input gear of the paper feeding section's intermittent divider. The absence of pressure adjustments for the paper guide rubber roller remarkably extends auxiliary paper feeding time, while simplifying time adjustments for seamless operation.
Our paper feeding section incorporates the sophisticated French Martin front edge paper feeding structure with a table top that tilts for effortless paper feeding. The uniquely designed lifting table top is lower in front and higher in the back during operation, significantly minimizing risks of paper jams and cardboard damage. This makes it ideal for single corrugated and curved cardboards. The Martin bellows, a snail-type suction blower, concentrates airflow to provide substantial suction, even on high-strength and heavier cardboard, ensuring straight feeding. Additionally, the light-pressure bearing wheel frame design of the lifting table simplifies handling heavier loads, optimizing the bellows speed in the pressure-free section for superior performance.
Our pressure-free front edge paper feeding system addresses and eliminates the detrimental effects of paper guide rubber rollers, safeguarding the cardboard's physical properties. By removing the paper guide rubber roller mechanism, your cardboard remains intact throughout transit, achieving protection unparalleled by other front edge feeding mechanisms, thus enhancing flexibility for carton manufacturers in paper selection.
1. Machine Clutch: Our advanced clutch mechanism prioritizes safety and precision.
1) The electric control machine clutch alarm system continuously alerts during movement, ensuring operator safety at all times.
2) Pneumatic interlocking device provides added security and operational reliability.
3) Equipped with a variable frequency motor and controller, the main motor and fan are designed for energy efficiency and smooth starts, featuring a motor start protection device for enhanced safety and performance.
2. Front Edge Paper Feeding System: Revolutionizing paper feeding with precision and adaptability.
1) Suction-assisted paper feeding is powered by a robust 7.5KW fan, with adjustable air volume tailored to the cardboard's bend degree, ensuring smooth and uninterrupted feeding.
2) Rapid and forceful paper lifting and dropping powered by cylinders enhance operational speed and efficiency.
3) Experience the convenience of one-button electric adjustment for the side, front, and rear baffles.
4) Taiwan's super-resistant front edge paper feeding wheel offers unmatched durability and wear resistance.
5) Versatile interval paper feeding device allows selection between continuous and interval feeding to suit your specific needs.
6) Intuitive seven-inch computer touch screen control displays production volume and counting alarms, streamlining operational oversight.
3. Automatic Zeroing Device: Maximize precision and minimize waste with our automatic zeroing technology.
1), Both the paper feeding and die-cutting units feature electric and automatic zeroing for optimal accuracy.
2), General carton production benefits from the automatic zeroing device, allowing for precise adjustments with just two trial prints, thus significantly reducing cardboard waste.
4. Dust Removal Device: Elevate print quality with advanced dust removal technology.
1) The brush dust removal feature efficiently eliminates impurities from the cardboard's printed surface, ensuring superior printing quality.
2) With a storage order capacity of up to 999, our system delivers precise and efficient automatic alignment.
3) Simplify operations with one-key alignment and one-key adjustment of slot size for seamless transitions and adjustments.
2. Printing Part: (optional 1-4 color printing): Tailor your printing capabilities with customized color options for vibrant and high-quality outputs.
1. Printing Roller: Our advanced printing roller is engineered for precision and consistency, ensuring flawless print results every time.
1) The outer diameter measures a robust 395mm, and when you include the plate, it reaches an impressive 405mm.
2) Experience superior durability with our steel pipe, which features a finely ground surface and a hard chrome plating for ultimate resilience.
3) Enjoy seamless operations, thanks to precise balance correction ensuring smooth functionality and reliability.
4) A ratchet fixed plate rolling shaft provides consistent performance and dependability.
5) A versatile full plate hanging slot accommodates 9mm hanging plate strips effortlessly.
6) Effortlessly load and unload printing plates with an electrically controlled foot switch, enabling smooth forward and reverse rotation.
2. Printing roller:
1) The printing roller boasts an outer diameter of 159mm, engineered for precision.
2) Our printing roller is designed with a ground surface and hard chrome plating for exceptional durability and performance.
3) With balance correction, enjoy a flawlessly smooth operation that meets rigorous industry standards.
4) Manually adjust the gap dial of the printing roller with an adjustable range from 0 to 12mm, tailored to your needs.
3. Upper and lower rollers for paper feeding:
1) The upper roller features an outer diameter of 99mm, crafted from thick-walled steel pipes, and includes a quick-adjustment paper guide wheel for enhanced efficiency.
2) The lower roller, with an outer diameter of 156mm, is made of thick-walled steel and offers a ground surface with hard chrome plating for superior performance.
3) Enjoy the convenience of manual gap adjustment on the paper feeding roller, with a dial range of 0-12mm for precise control.
4. Steel anilox roller
1) Featuring a notable outer diameter of φ213, the steel anilox roller offers mesh numbers ranging from 180 to 260, based on your preference.
2) Experience excellence with our steel tube's ground surface, pressed mesh, and hard chrome plating for unparalleled consistency and quality.
3) With balance correction, the anilox roller ensures smooth operation, consistent dot application, and uniform inking.
4) Equipped with a wedge overrunning clutch, the anilox roller provides even ink distribution and efficient ink washing.
5) Manual adjustment of the anilox gap dial allows for precise control and tailored performance.
5. Rubber roller:
1) The rubber roller features a substantial outer diameter of φ200mm, designed for optimal functionality.
2) Wrapped with wear-resistant rubber and perfectly balanced, the steel pipe ensures long-lasting performance.
3) Specially ground for enhanced ink transfer, the rubber roller excels in both the middle and high parts.
4) Designed for durability, the rubber hardness is consistently maintained between 60-65 degrees.
5) Utilizing the Yunmo motor, our machinery benefits from a silent motor operation.
6. Phase adjustment mechanism:
1) Featuring a planetary gear business structure, our mechanism ensures smooth and accurate phase adjustments.
2) Enjoy the ability to adjust the printing phase with an electric digital 360-degree mechanism, both during operation and at a stop.
3) Electric lateral position adjustments are a breeze, with a distance range of ±10mm for precise alignment.
7. Ink circulation
1) Our pneumatic diaphragm pump guarantees a stable ink supply, offering convenient, quick operation and maintenance.
2) Maintain pristine print quality with our ink filter, designed to efficiently remove impurities.
8. Printing phase fixing device:
1) The electromagnetic clutch brake device ensures precise stopping and starting control for seamless printing.
2) When machine separation occurs for phase adjustments, the brake mechanism maintains the original gear position fixed point, ensuring operational integrity.
9. Oil supply device:
1) The mechanical oil pump circulates oil efficiently, supporting a consistent oil supply and circulation.
2) With circulating oil supply, gears are evenly inked, and the oil level of each group is perfectly balanced for optimal performance.
Three-die cutting section: A meticulously crafted division designed for precision and efficiency in die-cutting operations.
1. Die roller (lower roller): The foundation of accuracy, ensuring flawless die-cutting performance.
1) The outer diameter is φ3 60mm. (excluding die): Engineered to deliver exceptional precision with its specified dimensions.
2) Made of cast steel, surface ground and hard chrome plated: Crafted with premium materials for durability and superior performance.
3) Balanced adjustment to increase operation stability: Fine-tuned to ensure seamless and stable operations.
4) The spacing between the die fixing screw holes is 50mm*50mm: Precisely designed for optimal fixture alignment.
5) Applicable die height is 25.4mm: Tailored to accommodate specific die height requirements for diverse applications.
6) Die cutting thickness is 16mm (for three-layer board), 13mm-15mm (for five-layer board): Versatile and adaptable to a range of board thicknesses.
2. Rubber pad roller (upper roller): Engineered for resilience and precision, complementing the die roller effectively.
1) The outer wall is φ388.9mm: Robustly built to enhance performance and reliability.
2) Made of cast steel, surface ground and hard chrome plated: Delivers exceptional durability and a flawless finish.
3) Balanced adjustment to increase operation stability: Strategically balanced to minimize vibrations and enhance stability.
4) Electric adjustment of the gap with the die roller: Provides precision control for seamless operation.
5) Pad thickness 8mm, (outer diameter: φ404.9mm), width 250mm: Specifically engineered for optimal performance and enduring quality.
3. Transverse movement and repair device: State-of-the-art design ensuring uniform wear and prolonged service life.
1) Mechanical transverse 40mm, floating device, die-cutting uniform scale automatically compensates for line speed, which can make the die-cutting pad wear evenly and extend service life: Ingeniously designed for consistent performance and longevity.
2) Repair adopts electric repair device to improve the reuse rate of pads, which can be repaired 3-4 times: Promotes sustainability and efficiency with its reusable design.
3) Die-cutting roller pneumatic automatic separation device reduces pad wear and thus increases service life: Elevates operational efficiency while extending pad longevity.
4. Plate-free fixture: A groundbreaking innovation for hassle-free and cost-saving operations.
1) Die-cutting fast interchangeable multi-function in one, conventional boxes do not need templates: Simplifies processes and optimizes productivity.
2) It has the same effect as thin knife slotting, thus saving production costs: Economical and efficient, reducing overhead without compromising quality.
3) 13 servo motors electrically adjust the pre-pressure, pressure line, and plate-free knife ring size (knife line separation structure), and realize the one-key adjustment of slotting size by inputting the length, width and height of the cardboard, which is simple and convenient: Revolutionizes precision and convenience with advanced servo motor technology.
4. Transmission gear: Engineered for excellence, delivering smooth and reliable power transmission.
1. 40Cr high-quality alloy steel, tempered, ground and nitrided: Manufactured for strength, precision, and longevity.
2. Six-level precision, smooth operation, low noise, hardness HRC55-60, long life, low wear, can ensure the unchanged printing color accuracy for a long time: Impeccably designed for optimal performance and enduring precision.
3. The transmission parts of the whole machine (shaft and gear connection) are all keyless connection (expansion sleeve) to eliminate the connection gap, suitable for long-term high-speed operation with large torque: Ensures seamless and robust long-term operations.
5. Oil supply device: Innovative oil management system ensuring smooth and efficient operation.
1) Mechanical oil pump (oil pump oil supply cycle): Guarantees consistent and reliable oil supply.
2) Circulation oil supply, uniform oiling of gears, and balanced oil level of each group: Provides even lubrication for enhanced gear longevity.
3) Lubrication adopts closed spray lubrication system to ensure transmission accuracy and life: Advanced lubrication system that enhances performance and extends equipment lifespan.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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