Product Description
1. Paper feeding section:
Experience the ultimate in precision with our servo pressure-free extended paper feeding front edge. This innovative design eliminates the need for traditional paper guide rubber rollers and embossing roller pressure feeding. The cardboard is seamlessly transferred directly to the printing roller via a front edge vacuum, ensuring smooth and consistent operation. Our system's power input gear aligns perfectly with the outer circle of the vacuum paper guide wheel, simplifying the paper feeding time adjustment. This advanced feature extends auxiliary paper feeding time to its maximum potential, streamlining your workflow like never before.
Our French Martin front edge paper feeding structure is engineered for excellence. The tilting lifting table top is designed to enhance paper feeding efficiency, minimizing the risk of jams and damage during the process. Perfectly suited for single corrugated and curved cardboard, the snail-type suction blower in the Martin bellows delivers concentrated power for optimal performance, even with high-strength and heavier materials. The light-pressure bearing wheel frame design ensures seamless operation, regardless of cardboard height, and significantly improves the speed and efficiency of our pressure-free section.
The pressure-free front edge paper feeding system revolutionizes cardboard handling by eliminating the traditional paper guide rubber roller, thus entirely preventing any damage. This innovative approach maintains the highest physical integrity of the cardboard, providing carton manufacturers with unparalleled flexibility in material selection. By eradicating the conventional roller mechanism, our system ensures that all cardboards remain pristine throughout transportation, achieving a level of protection unmatched by other mechanisms.
1. Machine clutch:
1) Safety is paramount with our electric control machine clutch alarm bell, which remains active during operation to ensure optimal operator protection.
2) The pneumatic interlocking device adds an extra layer of security and reliability to the system.
3) Our main motor and fan utilize variable frequency technology, offering energy efficiency, smooth start-up, and robust motor start protection for superior performance.
2. Front edge paper feeding system
1) Our suction-assisted paper feeding system, equipped with a powerful 7.5KW fan, offers adjustable air volume to adapt to varying cardboard bend degrees, ensuring flawless paper feed every time.
2) Experience the swift and potent action of our cylinder-driven paper lifting and paper dropping mechanism, designed for maximum efficiency.
3) One-button electric adjustment for the side, front, and rear baffles simplifies setup and enhances precision.
4) The Taiwan super-resistant front edge paper feeding wheel boasts exceptional durability and wear-resistance, promising long-lasting performance.
5) Our interval paper feeding device offers flexibility, allowing you to select continuous or interval feeding based on operational needs.
6) Stay in control with our seven-inch computer touch screen, offering real-time production volume display and counting alarms for unparalleled efficiency.
3. Automatic zeroing device
1) Our electric and automatic zeroing feature in both the paper feeding and die-cutting units ensures precise alignment every time.
2) The automatic zeroing device for general carton applications allows for quick adjustments with just two trial prints, minimizing cardboard waste and maximizing resource efficiency.
4. Dust removal device
1) Enhance your printing quality with our brush dust removal device, designed to eliminate impurities from the cardboard's printed surface with ease.
2) Our system's storage order capability reaches up to 999, delivering accurate and efficient automatic alignment with every operation.
3) Enjoy the convenience of one-key alignment and one-key slot size adjustment, streamlining your workflow with ease.
2. Printing part: (optional 1-4 color printing)
1. Printing roller:
1) The majestic outer diameter is a robust 395mm, and when you include the plate, it impressively expands to a substantial 405mm, showcasing the machine's engineering prowess.
2) Experience the flawless finish of the steel pipe's surface, meticulously ground and adorned with a sleek layer of hard chrome for enduring durability and an elegant appearance.
3) Balance correction is expertly executed, ensuring the machinery operates with unparalleled smoothness, offering reliable performance that stands the test of time.
4) The ratchet-fixed plate rolling shaft highlights precision engineering, maintaining stability for seamless operations across various applications.
5) Featuring a full plate hanging plate slot, this innovative design accommodates 9mm hanging plate strips, enhancing versatility and adaptability.
6) With a foot switch that offers electric control, the loading and unloading of printing plates is a breeze, allowing for effortless forward and reverse rotations, streamlining the entire process.
2. Printing roller:
1) The outer diameter stands at an impressive 159mm, reflecting the robust craftsmanship that defines this essential component.
2) The steel pipe's surface is expertly ground and plated with hard chrome, ensuring resilience and a pristine finish that catches the eye.
3) Meticulous balance correction guarantees smooth operation, fortifying the machinery's reputation for reliability and seamless performance.
4) The manual adjustment of the printing roller's gap dial, with an adjustment range of 0-12mm, offers precision and flexibility for diverse printing needs.
3. Upper and lower rollers for paper feeding:
1) The upper roller boasts an outer diameter of 99mm, crafted from thick-walled steel pipe, and is equipped with a quick-adjustment paper guide wheel for unparalleled efficiency.
2) With a substantial outer diameter of 156mm, the lower roller features a thick-walled steel pipe, offering surface grinding and hard chrome plating for ultimate durability.
3) Enjoy the precision of manual gap dial adjustments for the paper feeding roller, with an adjustment range of 0-12mm, providing flexibility and control.
4. Steel anilox roller
1) The outer diameter of φ213, paired perfectly with an optional mesh number (180, 200, 220, 240, 260), delivers tailored performance to suit any printing requirement.
2) The steel tube's surface is expertly ground, with pressed mesh, further enhanced by a polished and hard chrome-plated finish, ensuring superior longevity.
3) With balance correction, enjoy smooth operation, consistent dots, and uniform inking, delivering high-quality results with every use.
4) The anilox roller, equipped with a wedge overrunning clutch, ensures even ink distribution and efficient ink washing, enhancing operational efficiency.
5) The manual adjustment of the anilox gap dial empowers users with precise control over the printing process.
5. Rubber roller:
1) With a formidable outer diameter of φ200mm, the rubber roller stands as a testament to robust construction and dependable performance.
2) Experience the resilience of a surface wrapped in wear-resistant rubber, expertly balanced to withstand rigorous use.
3) The rubber roller, uniquely ground in its central and high regions, ensures exceptional ink transfer, optimizing printing quality.
4) The rubber hardness, rated between 60-65 degrees, guarantees a balance of flexibility and firmness for efficient operation.
5) The Yunmo motor, celebrated for its silent operation, ensures that the machinery performs quietly without sacrificing power.
6. Phase adjustment mechanism:
1) Harness the power of our advanced planetary gear business structure, engineered for precise and smooth operation.
2) The electric digital 360-degree printing phase adjustment can be executed during both operation and halt, offering unmatched operational flexibility.
3) Lateral position adjustments are electrically controlled, with a generous adjustment distance of ±10mm, ensuring precision and accuracy.
7. Ink circulation
1) The pneumatic diaphragm pump ensures a stable ink supply, while offering convenience and quick operation and maintenance, enhancing workflow efficiency.
2) Our ink filter is designed to meticulously filter impurities, ensuring only the highest quality ink reaches your print, every time.
8. Printing phase fixing device:
1) The electromagnetic clutch brake device ensures precise control and reliability, enhancing the machine's operational integrity.
2) During phase adjustments, the brake mechanism restricts machine movement, preserving the original gear position's fixed point, ensuring accuracy.
9. Oil supply device:
1) Our mechanical oil pump, featuring oil supply circulation, ensures consistent and efficient lubrication for optimal machine performance.
2) Our advanced circulating oil supply system ensures that gears are uniformly inked, maintaining a perfectly balanced oil level for each group.
Three-die cutting section
1. Die Roller (Lower Roller)
1) With an outer diameter of φ360mm, excluding the die, this component is engineered for precision and excellence.
2) Crafted from superior cast steel, the surface is meticulously ground and hard chrome plated for durability and performance.
3) Its balanced adjustment feature enhances operational stability, ensuring seamless functionality.
4) The strategically spaced die fixing screw holes (50mm*50mm) facilitate secure installation.
5) Accommodates a die height of 25.4mm, tailored for versatile applications.
6) Designed for precision, it handles a die cutting thickness of 16mm for three-layer boards and 13mm-15mm for five-layer boards.
2. Rubber Pad Roller (Upper Roller)
1) Featuring an outer wall diameter of φ388.9mm, this roller is designed for optimum performance.
2) Made from premium cast steel with a finely ground surface, hard chrome plating ensures long-lasting quality and reliability.
3) Enhanced by balanced adjustment, it guarantees increased stability during operations.
4) The electric adjustment feature allows precise gap control with the die roller, enhancing efficiency.
5) With an 8mm pad thickness and an outer diameter of φ404.9mm, this roller ensures consistent pressure distribution over its 250mm width.
3. Transverse Movement and Repair Device:
1) This mechanical transverse movement, with a 40mm floating device, features an automatic line speed compensation for die-cut uniformity, extending pad wear evenly and maximizing its service life.
2) The electric repair device significantly improves the reuse rate of pads, allowing them to be repaired up to 3-4 times, representing exceptional efficiency.
3) The pneumatic automatic separation device for the die-cutting roller minimizes pad wear, thereby substantially extending service life.
4. Plate-Free Fixture:
1) This fixture enables fast, interchangeable, multi-functional die-cutting without templates for conventional boxes, showcasing its versatility.
2) It delivers the same precision as thin knife slotting, which effectively reduces production costs.
3) Featuring 13 servo motors for electrical adjustment of pre-pressure, pressure line, and plate-free knife ring size, it offers a knife line separation structure. Inputting the cardboard's dimensions allows one-key slotting size adjustment, simplifying and enhancing convenience.
4. Transmission Gear:
1. Made from 40Cr high-quality alloy steel, this tempered, ground, and nitrided gear ensures robust performance and durability.
2. With six-level precision, it operates smoothly and quietly, possessing a hardness of HRC55-60 that guarantees long life and minimal wear, maintaining consistent printing color accuracy.
3. The keyless connection design (expansion sleeve) for all machine transmission parts eliminates gaps, ensuring reliable operation in long-term high-speed conditions with large torque.
5. Oil Supply Device:
1) The mechanical oil pump ensures a consistent oil supply cycle, promoting optimal lubrication.
2) Our circulation oil supply system provides uniform gear oiling and keeps each group perfectly balanced, enhancing reliability and efficiency.
3) Employing a closed spray lubrication system, it guarantees superior transmission accuracy and extended component lifespan.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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