| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
Suppliers with verified business licenses
Introduction to the cutting-edge 5+1 High-Definition Water-Based Ink Printing Machinery
The innovative 5+1 High-Definition Water-Based Ink Printing Machinery is a state-of-the-art solution in packaging printing, offering an amalgamation of multi-color, high-precision printing with eco-friendly, energy-efficient technologies. Engineered for excellence, it finds its application in producing cartons, paper boxes, and flexible packaging. At its core lies a configuration of five distinct printing units paired with a multifunctional efficiency unit. This unit can handle glazing, die-cutting, or spot color tasks, all in one seamless process, elevating both production efficiency and print quality. Below, we delve deeper into its core technologies, diverse application scenarios, and impressive performance parameters:
1. Core Technology and Functional Advantages
Revolutionary Five-Set High-Precision Printing System
Independent Five-Color Printing Unit: Each module integrates FLEXO flexographic technology, harnessing water-based inks compliant with EU REACH standards. With VOC emissions below 100ppm, it is ideal for sensitive packaging, including food and pharmaceuticals.
Micron-Level Color Registration Precision: Utilizing a servo motor drive and 360° electric phase fine-tuning, it achieves remarkable color registration precision of ±0.5mm on flat cardboard. It prints even the smallest text down to 1.5mm, with dot reproduction accuracy of ±0.1mm.
Rapid Plate Change Design: Featuring a pneumatic locking and track sliding structure, the machine ensures plate changes in under 10 minutes and allows anilox roller swaps without halting operations.
Multifunctional Efficiency Unit (+1 Configuration)
Advanced Water-Based Glazing Module: Incorporating a chamber scraper glazing system, it enables both partial and full glazing, greatly enhancing surface gloss and durability, with a drying speed of 30 meters/minute.
Versatile Die-Cutting/Slotting Function: Select models incorporate a linkage die-cutting unit for creasing, slotting, and die-cutting corrugated cardboard, reducing reliance on separate processing stages.
Spot Color Printing Expansion: The sixth unit is customizable as a spot color channel, catering to special ink requirements like metallic and fluorescent hues.
Intelligent Automation Control System
User-Friendly PLC + Touch Screen Operation: Equipped with Siemens PLC and a 10.4-inch color touch screen, it supports parameter presets, fault diagnostics, and production data analytics including output and energy consumption.
Remote Monitoring Capability (Optional): Leveraging the Industrial Internet of Things (IIoT), the system offers remote monitoring, early warning alerts, and OTA firmware updates, minimizing operational and maintenance expenses.
Tension Closed-Loop Control: Integrated with a tension sensor and servo motor linkage, it dynamically adjusts paper tape tension to prevent printing misalignments.
Efficient Drying and Eco-Friendly Design
Three-Stage Hot Air Drying: The hot air drying module, with adjustable temperatures from 50-120ºC, incorporates auxiliary infrared radiation, achieving drying speeds up to 30 meters/minute, suitable for an array of materials including film and paper.
Innovative Ink Zero Waste System: With automatic idling of the rubber wheel when halted, and a pneumatic diaphragm pump facilitating ink supply, it ensures rapid (<5 minutes) ink color change and recycling, minimizing waste.
2. Key Technical Parameters
Project Parameter Range and Advantages
Printing Width: 1400-2000mm (Optional Customization) - Versatile for three-, five-, and seven-layer corrugated cardboard and wide-width films.
Applicable Materials: Cardboard (150-600gsm), Corrugated Paper (1.5-11mm), Plastic Film (PE/PET), Aluminum Foil - Supports diverse packaging substrates.
Mechanical Speed: 10-70 meters/minute (Stepless Speed Regulation) - Ensures precise low-speed debugging and efficient high-speed production.
Experience precision like never before with our industry-leading color registration accuracy of ±0.5-0.8mm, perfectly crafted to meet the demands of intricate pattern printing.
Harness the power of efficiency with our 380V/50Hz power supply, boasting a total power range of 25-40kW. Our energy-saving design conserves 15% more power than traditional equipment, offering you both performance and savings.
Unveil the future of industrial design with dimensions spanning 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height. Our innovative modular design ensures effortless workshop integration and maintenance.
3. Explore a world of possibilities with our application areas and typical scenarios:
Immerse in the realm of packaging printing.
From Cartons to Paper Boxes: Achieve seamless multi-color graphics and glazing with ease, ideal for e-commerce logistics boxes, gift boxes, and more.
Soft Packaging Transformed: Support for high-precision printing on film materials, making it perfect for food bags and daily chemical packaging bags.
Dive into the intricacies of labels and logos.
Industrial Labels: Achieve precision with two-color overprinting for batch numbers and QR codes, meeting the stringent standards of GMP certification.
Anti-counterfeiting Labels: Elevate product security with spot color printing and localized glazing, enhancing anti-counterfeiting measures.
Special Material Processing Awaits.
Master Aluminum Foil and Composite Materials: High-precision printing tailored for pharmaceutical aluminum foil packaging and electronic component shielding materials.
IV. Embrace the future with intelligent and humanized design.
Quick Maintenance Meets Safety Protection.
Experience ease with modular wearing parts like anilox rollers and rubber rollers, boasting standardized interfaces for swift replacement; with key components' lifespans reaching over 8,000 hours.
Safety First with Fully Enclosed Protective Covers: Featuring grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, all adhering to CE safety standards.
Empower Operations with Data Management.
Generate Insightful Production Reports: Real-time data capture on printing speed, ink usage, downtime, and more, enabling comprehensive production efficiency analysis.
Seamless Integration with CIP4 Data Interface: Connect to enterprise ERP systems, ensuring seamless transmission of orders and process parameters.
V. Beyond Expectations with After-sales Service and Certification.
Comprehensive Warranty and Maintenance: Enjoy a 1-year whole machine warranty (extended to 2 years for core components), with 7×24 hours remote diagnosis and engineer on-site service within 48 hours domestically.
Eco-conscious with Environmental Certification: Our water-based ink is EU REACH certified, and equipment compliance with the ISO 14001 environmental management system assures you of our commitment to sustainability.
Uncompromising Quality Certification: CE certified, featuring key components like motors and sensors from trusted imported brands for unmatched reliability.
){kind=link}