| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
Introducing the 5+1 High-Definition Water-Based Ink Printing Machinery, a trailblazer in packaging printing technology. This cutting-edge equipment masterfully combines multi-color, high-precision printing with eco-friendliness, energy efficiency, and smart controls. It's a cornerstone for industries such as carton, paper box, and flexible packaging. The standout feature is its five autonomous printing units paired with a versatile multifunctional unit capable of glazing, die-cutting, or spot color application. This synergy facilitates one-pass forming and intricate surface treatments, elevating production efficiency and print quality. Here's an in-depth exploration of its core technologies, application domains, and performance metrics:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
Independent Five-Color Printing Unit: Each module harnesses the power of FLEXO flexographic technology, utilizing water-based inks that align with stringent EU REACH regulations. Emitting VOCs at less than 100ppm, they are ideal for sensitive packaging applications such as food and pharmaceuticals.
Micron-Level Color Registration Precision: With servo motor drives and 360° electric phase adjustments, achieve color registration accuracy of ±0.5mm on flat cardboard. Text as small as 1.5mm and dot reproduction accuracy of ±0.1mm are effortlessly attainable.
Rapid Plate Change Design: Featuring a pneumatic locking and track sliding mechanism, the plate change process takes under 10 minutes, all while the anilox roller can be swapped without halting operations.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: The chamber scraper glazing system is designed for both partial and complete glazing applications, enhancing surface gloss and durability. Achieve drying speeds of 30 meters per minute.
Die-Cutting/Slotting Functionality: Select models come with a connected die-cutting unit, allowing for the creasing, slotting, and die-cutting of corrugated cardboard, streamlining the production process.
Spot Color Printing Expansion: The sixth unit is customizable as a spot color channel, catering to unique printing needs for special inks like metallic and fluorescent colors.
Intelligent Automation Control System
PLC + Touch Screen Interface: Featuring Siemens PLC and a vibrant 10.4-inch color touch screen, this system supports parameter presets, fault diagnosis, and the aggregation of production data including output and energy consumption.
Optional Remote Monitoring: The IIoT module empowers remote equipment monitoring, issuing early warnings, and enabling OTA firmware updates to minimize operational and maintenance costs.
Tension Closed-Loop Control: Integrated with a tension sensor and servo motor linkage, the system dynamically adjusts paper tape tension to prevent print misalignments.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: Encompassing a hot air drying module with adjustable temperatures (50-120ºC), complemented by infrared drying, the system excels at a drying speed of 30 meters per minute, adapting to diverse materials like film and paper.
Ink Zero Waste System: During machine downtime, the rubber wheel idles, while an independent ink motor with a pneumatic diaphragm pump facilitates rapid ink changes in under 5 minutes, ensuring ink recycling.
2. Key Technical Parameters
Project Parameter Range: Key Advantages
Printing Width: 1400-2000mm (optional customization) - Perfect for various corrugated cardboard layers and expansive width films.
Applicable Materials: Cardboard (150-600gsm), Corrugated Paper (1.5-11mm), Plastic Film (PE/PET), Aluminum Foil - Accommodates a wide spectrum of packaging substrates.
Mechanical Speed: 10-70 meters/minute (stepless speed regulation) - Precision in low-speed debugging and efficiency in high-speed production.
Color registration accuracy ±0.5-0.8mm - Experience unparalleled precision with industry-leading technology, ensuring that every fine pattern is printed to perfection for top-tier results.
Power supply power 380V/50Hz, total power 25-40kW - Embrace energy efficiency with our innovative design that consumes 15% less power compared to traditional equipment, delivering sustainable performance.
Dimensions 8-12 meters (length) × 2.5 meters (width) × 2.8 meters (height) - Enjoy the flexibility of our modular design, tailored for seamless workshop layout and hassle-free maintenance.
3. Application areas and typical scenarios - Discover versatile applications that cater to diverse printing needs across various industries.
Packaging printing - Elevate your packaging solutions with vibrant and high-quality prints designed to captivate and impress.
Carton / Paper box: Achieve exquisite multi-color graphics and glazing in one seamless process, ideal for e-commerce logistics boxes, gift boxes, and more.
Soft packaging: Deliver outstanding high-precision printing for film materials, perfect for food bags and daily chemical packaging.
Labels and logos - Craft distinct and vivid labels and logos that stand out with exceptional clarity and color fidelity.
Industrial labels: Perform two-color overprinting for batch numbers and QR codes with color accuracy that satisfies stringent GMP certification requirements.
Anti-counterfeiting labels: Enhance security with spot color printing and localized glazing, boosting the anti-counterfeiting capabilities of your products.
Special material processing - Utilize advanced printing solutions for exceptional results on specialized materials.
Aluminum foil and composite materials: Our high-precision printing is perfect for pharmaceutical aluminum foil packaging and shielding materials for electronic components.
IV. Intelligent and humanized design - Experience smart functionality that prioritizes user convenience and operational efficiency.
Quick maintenance and safety protection - Maximize uptime with features engineered for swift maintenance and robust safety.
Modular wearing parts: Benefit from standardized interfaces for quick replacement of consumables like anilox and rubber rollers; key components such as chains and gears boast a lifespan exceeding 8,000 hours.
Fully enclosed protective cover: Stay secure with grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, all complying with CE safety standards.
Data management - Leverage advanced data capabilities for informed decision-making and operational insights.
Production report generation: Gain real-time insights into printing speed, ink usage, and downtime, allowing for a thorough analysis of production efficiency.
CIP4 data interface: Seamlessly integrate with your enterprise ERP system for smooth order and process parameter transmission.
V. After-sales service and certification - Enjoy peace of mind with our comprehensive support and internationally recognized certifications.
Warranty and maintenance: Benefit from a 1-year complete machine warranty (extended to 2 years for core components), along with 7×24 hours remote diagnosis and engineer on-site service within 48 hours for domestic clients.
Environmental certification: Our water-based ink is EU REACH certified, and our equipment aligns with the ISO 14001 environmental management system standards.
Quality certification: Achieve reliability with CE certification, utilizing key components like motors and sensors from renowned imported brands for unmatched performance.
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