Product Description
1. Paper Feeding Section:
Experience the revolutionary precision of our servo pressure-free extended paper feeding front edge system. This advanced mechanism eliminates the need for traditional paper guide rubber rollers and embossing rollers. Instead, the cardboard is seamlessly transferred to the printing roller through a sophisticated front edge vacuum system. The power input gear is meticulously synchronized with the outer circle of the vacuum paper guide wheel, ensuring flawless operation without requiring pressure adjustments. Extend auxiliary paper feeding time effortlessly with this innovative design, and enjoy the simplest paper feeding time adjustments.
Our paper feeding section embraces the French Martin front edge structure, featuring a uniquely designed tilting lifting tabletop. This ingenious design, with its lower front and higher back during the lifting process, significantly reduces the risk of paper jams and cardboard damage. It's exceptionally suitable for single corrugated and curved cardboard. The Martin bellows hosts a snail-type suction blower for concentrated suction power, effectively preventing oblique feeding and ensuring high-strength and heavier cardboard are managed with ease. The light-pressure bearing wheel frame design further enhances this system, distributing weight evenly to optimize the speed and efficiency of the bellows.
Embrace the future of paper feeding with our pressure-free front edge system, a breakthrough in protecting cardboard integrity. By eliminating the paper guide rubber roller mechanism, our system ensures that all transported cardboards remain undamaged, maintaining nearly perfect physical indicators. This pioneering solution allows carton manufacturers unparalleled paper choice freedom, addressing a challenge other systems cannot meet.
1. Machine Clutch:
1) Stay safe with our electric control machine clutch, equipped with a continuous alarm bell during operation, ensuring operator protection at all times.
2) Pneumatic Interlocking Device
3) Our main motor and fan integrate cutting-edge variable frequency technology. These energy-efficient components ensure smooth startups and include comprehensive motor start protection, setting a new standard for industrial safety and efficiency.
2. Front Edge Paper Feeding System
1) Experience enhanced feeding with our suction-assisted system. Powered by a robust 7.5KW fan, this system allows air volume adjustments tailored to the cardboard's bend, guaranteeing a smooth, uninterrupted paper flow.
2) Our cylinder-driven paper lifting and dropping mechanisms deliver rapid and robust performance, revolutionizing the workflow.
3) Enjoy precision and convenience with our electric adjustment for side, front, and rear baffles, all at the touch of a button.
4) The Taiwan super-resistant front edge paper feeding wheel boasts exceptional durability and wear-resistance, ensuring long-lasting reliability.
5) Choose between continuous and interval paper feeding with our versatile interval paper feeding device, customizable to your operational needs.
6) Seamlessly control operations with our intuitive seven-inch computer touch screen, displaying production volumes and counting alarms for maximum efficiency.
3. Automatic Zeroing Device
1) Achieve precise alignment with our electric and automatic zeroing feature for both paper feeding and die-cutting units.
2) Our innovative automatic zeroing technology reduces waste by allowing general carton adjustments with just two trial prints, placing you in control of quality and resource management.
4. Dust Removal Device
1) Elevate your printing quality with our advanced brush dust removal device, which efficiently clears impurities from the cardboard's printed surface.
2) Optimize storage with capacities up to 999 orders, ensuring precise and swift automatic alignment.
3) Simplify operations with one-key alignment and slot size adjustment, streamlining your setup process.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) The robust outer diameter measures 395mm, and with the additional plate, it extends elegantly to 405mm.
2) The steel pipe boasts a finely ground surface, enhanced with a lustrous hard chrome plating for impeccable durability.
3) Meticulous balance correction ensures seamless and smooth operation, enhancing precision and efficiency.
4) Features a ratchet-fixed plate rolling shaft for enhanced stability and performance.
5) Equipped with a comprehensive full plate hanging slot, perfectly accommodating 9mm hanging plate strips for versatile printing needs.
6) The convenience of loading and unloading printing plates is elevated by an electrically controlled foot switch enabling precise forward and reverse rotations.
2. Printing roller:
1) The outer diameter is a precise 159mm, ensuring consistent and high-quality printing results.
2) The steel pipe surface undergoes rigorous grinding and is fortified with hard chrome plating for enhanced resilience.
3) Balance correction guarantees smooth operation for superior print quality.
4) Offers manual adjustment of the printing roller's gap dial, with a versatile adjustment range of 0-12mm for optimal customization.
3. Upper and lower rollers for paper feeding:
1) The upper roller, with a substantial outer diameter of 99mm, is constructed from thick-walled steel pipe and features a quick-adjustment paper guide wheel for ease of use.
2) The lower roller, showing an outer diameter of 156mm, is also made from thick-walled steel pipe, with a surface that is finely ground and hard chrome plated for exceptional durability.
3) Manual adjustment of the paper feeding roller's gap dial is provided, offering an adaptable range of 0-12mm.
4. Steel anilox roller
1) The outer diameter is φ213, with mesh numbers ranging from 180 to 260, offering flexibility and precision in printing.
2) The steel tube surface is meticulously ground, the mesh is expertly pressed, and the entire assembly is hard chrome plated for optimal quality.
3) Balance correction ensures a smooth operation with consistent dots and uniform inking, enhancing the overall print quality.
4) Equipped with a wedge overrunning clutch, the anilox roller ensures an even distribution of ink and easy cleaning.
5) Manual adjustment of the anilox gap dial enhances precision and accuracy.
5. Rubber roller:
1) Exhibits an outer diameter of φ200mm, ensuring superior performance and reliability.
2) The steel pipe surface is wrapped with wear-resistant rubber, perfectly balanced for lasting performance.
3) The rubber roller is finely ground in the middle and high parts, offering excellent ink transfer effects for vibrant prints.
4) The rubber hardness is optimized at 60-65 degrees for perfect resilience and effectiveness.
5) The Yunmo motor employs a silent motor, ensuring tranquil and efficient operation.
6. Phase adjustment mechanism:
1) Incorporates a planetary gear business structure for robust and reliable phase adjustments.
2) Offers electric digital 360-degree adjustment of the printing phase, allowing for seamless alterations even during operation or at stop.
3) Electric adjustment of lateral position with a generous adjustment range of ±10mm ensures perfect alignment.
7. Ink circulation
1) Utilizes a pneumatic diaphragm pump, providing a stable ink supply and easy maintenance for uninterrupted operations.
2) Features an ink filter that efficiently filters impurities, maintaining the purity and quality of the ink.
8. Printing phase fixing device:
1) Equipped with an electromagnetic clutch brake device, ensuring precise phase adjustments and stability.
2) When adjusting the phase, the brake mechanism ensures operational safety by maintaining the original gear's position, preventing any misalignment.
9. Oil supply device:
1) The mechanical oil pump enhances circulation, ensuring efficient and consistent oil distribution for optimal machinery performance.
2) Our innovative circulating oil supply system ensures that the gears are evenly inked and that each group's oil level remains perfectly balanced. This is designed to enhance the longevity and efficiency of the machinery.
Three-die cutting section
1. Die roller (lower roller)
1) With an outer diameter of φ360mm, excluding the die, this component is crafted for precision and performance.
2) Constructed from premium cast steel, the surface is meticulously ground and hard chrome plated for enhanced durability.
3) A well-calibrated balanced adjustment is implemented to significantly boost operation stability, ensuring consistent results.
4) The strategically designed spacing between the die fixing screw holes measures 50mm*50mm, allowing for precise installation.
5) Compatible with a die height of 25.4mm, this allows for versatile applications and superior performance.
6) Capable of accommodating die cutting thicknesses of 16mm for three-layer boards and ranging from 13mm-15mm for five-layer boards, offering flexibility and precision.
2. Rubber pad roller (upper roller)
1) Featuring an outer wall diameter of φ388.9mm, this component is engineered for optimal performance.
2) Like its counterparts, it is made from robust cast steel with a surface that is ground and hard chrome plated for seamless operation.
3) A balanced adjustment system is meticulously integrated, amplifying operation stability for high efficiency.
4) The gap with the die roller is adjusted electrically, ensuring precision and ease of use during operation.
5) The pad boasts a thickness of 8mm, with an outer diameter of φ404.9mm and a width of 250mm, designed for robustness and reliability.
3. Transverse movement and repair device:
1) This mechanical transverse device offers 40mm movement with a floating feature, while die-cutting uniform scale automatically compensates for line speed, ensuring even pad wear and extending service life.
2) An electric repair device enhances pad reuse efficiency, allowing for 3-4 reparations, thereby optimizing resource usage.
3) The pneumatic automatic separation device for the die-cutting roller minimizes pad wear, significantly extending service life.
4. Plate-free fixture:
1) This fixture allows for fast, interchangeable, multi-functional die-cutting without needing traditional templates for conventional boxes, streamlining the process.
2) Achieving the same effect as thin knife slotting, this innovation is a cost-saving marvel for production processes.
3) Featuring 13 servo motors, it enables precise electronic adjustments of pre-pressure, pressure line, and plate-free knife ring size. With one-key adjustment of slotting size by inputting cardboard dimensions, it offers ease and convenience.
4. Transmission gear:
1. Made from 40Cr high-quality alloy steel, the gear is tempered, ground, and nitrided for superior performance and longevity.
2. With six-level precision, this gear promises smooth operation, low noise, and impressive hardness (HRC55-60), ensuring consistent printing color accuracy over time.
3. All machine transmission parts feature keyless connection (expansion sleeve), eliminating connection gaps, making it ideal for high-speed, large torque applications.
5. Oil supply device:
1) Equipped with a mechanical oil pump, the system ensures a consistent oil supply cycle for optimal machinery performance.
2) The circulation oil supply system provides uniform oiling of gears and maintains a perfectly balanced oil level across each group.
3) Utilizing a closed spray lubrication system, it guarantees precision in transmission accuracy and extends the life of the machinery.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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