| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to the state-of-the-art 5+1 High-Definition Water-Based Ink Printing Machinery
The 5+1 high-definition water-based ink printing machinery by Changda Canghai Trading (Zhangzhou) Co., Ltd. stands as a pinnacle of innovation in the realm of packaging printing equipment. This cutting-edge machine seamlessly integrates multi-color high-precision printing, embracing eco-friendly and energy-efficient practices with intelligent control systems. Primarily servicing the needs of cartons, paper boxes, and flexible packaging industries, this advanced equipment features a core configuration of five independent printing units paired with one multifunctional efficiency unit. This powerful combination facilitates the one-time formation and surface treatment of intricate graphics, significantly boosting production efficiency and elevating printing quality to new heights. Below, we delve into the intricate details of its core technology, versatile application scenarios, and exceptional performance parameters:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
Independent Five-Color Printing Unit: Each module is masterfully equipped with state-of-the-art FLEXO flexographic technology. Adhering to the stringent EU REACH regulations, it supports water-based ink with VOC emissions kept under 100ppm, ensuring compatibility with sensitive packaging like food and pharmaceuticals.
Micron-Level Color Registration Accuracy: Employing precision-driven servo motor technology alongside 360° electric phase fine-tuning, this system achieves remarkable color registration accuracy of ±0.5mm on flat cardboard, with a capability to print text as small as 1.5mm and dot reproduction accuracy within ±0.1mm.
Quick Plate Change Design: Featuring a pneumatic locking and track sliding structure, the printing units allow swift plate changes in under 10 minutes, with no need to halt the machine when replacing anilox rollers.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: Boasting an integrated chamber scraper glazing system, this module can perform partial or complete glazing, significantly enhancing surface gloss and wear resistance while drying at a rapid pace of 30 meters per minute.
Die-Cutting/Slotting Function: Select models include a linkage die-cutting unit, adept at creasing, slotting, and die-cutting corrugated cardboard, thus minimizing reliance on subsequent processes.
Spot Color Printing Expansion: The adaptable sixth unit can be customized into a spot color channel, perfectly catering to the printing of special inks, including metallic and fluorescent colors.
Intelligent Automation Control System
PLC + Touch Screen Operation: Utilizing Siemens PLC alongside a 10.4-inch color touch screen, it supports parameter presetting, fault diagnosis, and comprehensive production data statistics, such as output and energy consumption tracking.
Remote Monitoring (Optional): Enabling the Industrial Internet of Things (IIoT), this module offers remote equipment status monitoring, early warning push notifications, and seamless OTA firmware upgrades, thereby reducing operational and maintenance expenses.
Tension Closed-Loop Control: Equipped with state-of-the-art tension sensors and a servo motor linkage, it continuously adjusts paper tape tension in real-time, effectively eliminating the risk of printing deviations.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: Incorporating an advanced hot air drying module with adjustable temperatures ranging from 50-120ºC, complemented by infrared radiation for auxiliary drying, this system achieves a drying speed of up to 30 meters per minute, adaptable to various substrates like film and paper.
Ink Zero Waste System: A rubber wheel idles automatically when the machine halts, while a pneumatic diaphragm pump with an independent ink-distributing motor enables rapid ink color changes in less than 5 minutes and promotes ink recyclability.
2. Key Technical Parameters
Project Parameter Range and Advantages
Printing Width: Ranging from 1400-2000mm (with optional customization), it adeptly accommodates three-, five-, and seven-layer corrugated cardboard and wide-width films.
Applicable Materials: Compatible with a diverse range of packaging substrates including cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic films (PE/PET), and aluminum foil.
Mechanical Speed: Offering a range of 10-70 meters per minute with stepless speed regulation, it ensures precise low-speed debugging and efficient high-speed production.
Color Registration Accuracy: Enjoy industry-leading precision with our High Speed Definition Ink Printing Machine, offering color registration accuracy of ±0.5-0.8mm. Perfectly crafted to meet the meticulous demands of fine pattern printing, ensuring your prints are always vibrant and sharp.
Power Supply: With a power configuration of 380V/50Hz and a total power range of 25-40kW, our machine's energy-saving design surpasses traditional equipment by conserving 15% more power. Experience the fusion of performance and efficiency.
Dimensions: With dimensions spanning 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, our modular design allows for seamless integration into any workshop layout, ensuring ease of maintenance and operational fluidity.
3. Application Areas & Typical Scenarios
Packaging Printing: Innovate your packaging solutions with our machine's ability to deliver superior multi-color graphics, elevating the standard of packaging printing.
Carton / Paper Box: Achieve vibrant multi-color graphics and glazing in a single operation, perfectly suited for e-commerce logistics boxes, gift boxes, and beyond, ensuring your packaging stands out.
Soft Packaging: Elevate your film material printing with high-precision results, ideal for food bags and daily chemical packaging, making your products attractive and market-ready.
Labels and Logos: Deliver immaculate precision and quality for all your labeling and logo needs.
Industrial Labels: Experience flawless two-color overprinting for batch numbers and QR codes, with color accuracy that meets GMP certification standards, ensuring reliability and professional-grade results.
Anti-Counterfeiting Labels: Enhance product security with our advanced spot color printing and local glazing features, significantly boosting anti-counterfeiting capabilities.
Special Material Processing: Unlock new possibilities with specialized printing solutions.
Aluminum Foil & Composite Materials: Perfect for high-precision printing on pharmaceutical aluminum foil packaging and electronic component shielding materials, ensuring exceptional quality and precision.
IV. Intelligent and Humanized Design
Quick Maintenance & Safety Protection: Experience effortless maintenance and unparalleled safety features.
Modular Wearing Parts: Anilox rollers, rubber rollers, and other consumables come with standardized interfaces for easy replacement. Key components such as chains and gears boast an impressive lifespan exceeding 8,000 hours, enhancing operational efficiency.
Fully Enclosed Protective Cover: With grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, our machine meets stringent CE safety standards, safeguarding both operators and equipment.
Data Management: Streamline your production processes with advanced data management capabilities.
Production Report Generation: Gain insights with real-time data recording of printing speed, ink usage, downtime, and more, enabling thorough production efficiency analysis.
CIP4 Data Interface: Seamlessly integrate with enterprise ERP systems for effortless transmission of orders and process parameters, ensuring a smooth and efficient workflow.
V. After-Sales Service and Certification
Warranty and Maintenance: Benefit from a comprehensive 1-year whole machine warranty (with core components extended to 2 years), 7×24 hours remote diagnosis, and engineer on-site service within 48 hours (domestic), ensuring peace of mind and operational continuity.
Environmental Certification: Our water-based ink has passed EU REACH certification, and the equipment stands compliant with the ISO 14001 environmental management system, reflecting our commitment to sustainability.
Quality Certification: Achieve excellence with our CE-certified equipment, utilizing key components like motors and sensors from top-tier imported brands, guaranteeing superior quality and reliability.
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