| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to the 5+1 High-Definition Water-Based Ink Printing Machinery
The 5+1 High-Definition Water-Based Ink Printing Machinery represents the pinnacle of innovation in packaging printing technology. This state-of-the-art equipment is celebrated for its seamless integration of multi-color high-precision printing, eco-friendly and energy-saving features, and intelligent control systems. Primarily utilized in the production of cartons, paper boxes, and flexible packaging, this machine is designed to revolutionize efficiency and output quality. At its heart lies a core configuration of five independent printing units paired with a multifunctional efficiency unit. Whether it's glazing, die-cutting, or spot color application, this machinery ensures a one-stop solution to complex graphic challenges, culminating in unprecedented production efficiency and superior print quality. Let's delve into the core technology, diverse application scenarios, and performance parameters for a comprehensive understanding.
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
Independent Five-Color Printing Unit: Each module boasts FLEXO flexographic technology, perfectly aligned with EU REACH standards for water-based ink usage. With VOC emissions kept under 100ppm, this unit is ideal for highly sensitive packaging needs, including food and pharmaceuticals.
Micron-Level Color Registration Accuracy: Featuring servo motor-driven systems and 360° electric phase fine-tuning, this technology achieves an astounding ±0.5mm registration accuracy (on flat cardboard). It can print text as small as 1.5mm, with a dot reproduction precision of ±0.1mm, setting a new standard in detailed printing.
Quick Plate Change Design: Designed with a pneumatic locking and track sliding structure, the plate change process is streamlined to take less than 10 minutes. Moreover, the anilox roller can be replaced seamlessly without halting operations, ensuring uninterrupted productivity.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: This integrated chamber scraper glazing system offers both partial and overall glazing capabilities, enhancing surface gloss and resistance to wear. It achieves a drying speed of 30 meters per minute, promising swift and superior finishes.
Die-Cutting/Slotting Function: Select models are equipped with an advanced linkage die-cutting unit, proficient in creasing, slotting, and die-cutting corrugated cardboard. This reduces reliance on subsequent processes, streamlining the production line.
Spot Color Printing Expansion: The sixth unit is customizable for spot color applications, adept at handling special inks such as metallic and fluorescent tones, catering to unique and creative printing demands.
Intelligent Automation Control System
PLC + Touch Screen Operation: Utilizing Siemens PLC alongside a 10.4-inch color touch screen, the system supports parameter presets, fault diagnosis, and comprehensive production data statistics, including output and energy consumption insights.
Remote Monitoring (Optional): Enhanced with the Industrial Internet of Things (IIoT) module, this feature allows for remote equipment status monitoring, early warning notifications, and OTA firmware upgrades, ultimately minimizing operational and maintenance overheads.
Tension Closed-Loop Control: Featuring a tension sensor and servo motor linkage, this control system adjusts paper tape tension in real-time, effectively eliminating printing deviations and ensuring consistent quality.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: Incorporating a hot air drying module with adjustable temperatures (50-120ºC), complemented by infrared radiation for auxiliary drying. This system achieves drying speeds of 30 meters per minute, suitable for various materials, including film and paper.
Ink Zero Waste System: The innovative design ensures the rubber wheel idles automatically when the machine halts. An independent ink-distributing motor, coupled with a pneumatic diaphragm pump, facilitates rapid ink color changes in under 5 minutes with efficient ink recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width: Ranging from 1400-2000mm (with optional customization). This versatility accommodates three-, five-, and seven-layer corrugated cardboard along with expansive films, adapting to diverse packaging needs with ease.
Applicable Materials: Supports a variety of substrates, including cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), and aluminum foil, ensuring compatibility with a wide range of packaging demands.
Mechanical Speed: Operates at 10-70 meters per minute, featuring stepless speed regulation. This design ensures precise low-speed debugging and highly efficient high-speed production, aligning with varying operational requirements.
Color registration accuracy is maintained at an impressive ±0.5-0.8mm, setting a benchmark in the industry. This precision effortlessly caters to the demands of intricate and fine pattern printing, ensuring every detail is captured with stunning clarity.
Power supply specifications are robust at 380V/50Hz, with a total power range of 25-40kW. The design is ingeniously energy-saving, enabling a remarkable 15% reduction in power consumption compared to traditional equipment, aligning efficiency with sustainability.
Spanning dimensions of 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, the modular design ensures seamless integration into workshop layouts. This thoughtful configuration simplifies maintenance and optimizes space utilization.
3. Application Areas and Typical Scenarios
Packaging Printing
Carton / Paper Box: Achieve vibrant multi-color graphics and glazing in a single pass. Perfect for e-commerce logistics boxes, gift boxes, and more, enhancing their visual appeal and functionality.
Soft Packaging: Precisely print high-resolution designs on film materials, ideal for food bags and daily chemical packaging bags, ensuring quality and consistency.
Labels and Logos
Industrial Labels: Perform two-color overprinting for batch numbers and QR codes, meeting stringent GMP certification standards with unmatched color accuracy.
Anti-Counterfeiting Labels: Benefit from the combination of spot color printing and selective glazing to significantly boost product security and authenticity.
Special Material Processing
Aluminum Foil and Composite Materials: Deliver precise printing suited for pharmaceutical aluminum foil packaging and shielding materials for electronic components, ensuring functionality and durability.
IV. Intelligent and Humanized Design
Quick Maintenance and Safety Protection
Modular Wearing Parts: Anilox rollers, rubber rollers, and other consumables feature standardized interfaces for easy replacement. Key components, including chains and gears, boast a lifespan exceeding 8,000 hours, ensuring longevity and reliability.
Fully Enclosed Protective Cover: Equipped with advanced grating sensors and emergency stop buttons, complemented by anti-winding shields on transmission parts. This comprehensive protection meets CE safety standards, prioritizing user safety.
Data Management
Production Report Generation: Capture real-time data, including printing speed, ink usage, and downtime, facilitating thorough production efficiency analysis and informed decision-making.
CIP4 Data Interface: Seamlessly connect to enterprise ERP systems, ensuring smooth transmission of orders and process parameters, optimizing workflow and efficiency.
V. After-Sales Service and Certification
Warranty and Maintenance: Enjoy a comprehensive 1-year warranty on the entire machine, with core components covered for 2 years. Benefit from 7×24 hours remote diagnosis and swift engineer on-site service within 48 hours domestically.
Environmental Certification: Our usage of water-based ink has secured EU REACH certification, and the equipment adheres to ISO 14001 environmental management system standards, underscoring our commitment to sustainability.
Quality Certification: Achieved CE certification, with key components like motors and sensors sourced from reputable imported brands, ensuring reliability and excellence.
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