| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
The 5+1 high-definition water-based ink printing machinery stands at the forefront of advanced packaging technologies. This cutting-edge equipment blends multi-color, high-precision printing with eco-friendly, energy-efficient, and intelligent control capabilities. Primarily serving the carton, paper box, and flexible packaging sectors, its innovative configuration includes five independent printing units paired with a multifunctional efficiency unit-be it for glazing, die-cutting, or spot color applications. This design excels in executing complex graphics seamlessly in one pass, revolutionizing both production efficiency and print quality. Below is a detailed exposition covering core technologies, application scenarios, and key performance parameters:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
The independent five-color printing unit is a marvel of engineering, featuring advanced FLEXO flexographic technology. It fully supports environmentally-friendly water-based inks that comply with stringent EU REACH regulations. With VOC emissions maintained below 100ppm, these units are ideal for sensitive packaging applications, such as those required for food and pharmaceuticals.
Micron-Level Color Registration Accuracy: Harnessing the power of servo motor drive and 360° electric phase fine-tuning, this system delivers breathtaking color registration accuracy of ±0.5mm on flat cardboard. It is capable of printing text as small as 1.5mm and reproducing dots with an astounding precision of ±0.1mm.
Quick Plate Change Design: Designed for superior efficiency, the printing unit's pneumatic locking and track sliding mechanism reduces plate change time to under 10 minutes. Additionally, anilox rollers can be swapped without halting machine operations.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: Integrating an advanced chamber scraper glazing system, this module achieves either partial or full glazing, enhancing surface gloss and wear resistance. Drying is conducted at an impressive rate of 30 meters/minute.
Die-Cutting/Slotting Function: Select models come equipped with a synchronized die-cutting unit, enabling seamless creasing, slotting, and die-cutting of corrugated cardboard. This feature minimizes reliance on subsequent processing stages.
Spot Color Printing Expansion: Tailored for versatility, the sixth unit can be customized as a spot color channel to accommodate special inks, including metallic and fluorescent hues.
Intelligent Automation Control System
PLC + Touch Screen Operation: Utilizing Siemens PLC technology paired with a 10.4-inch color touch screen, this system supports parameter presets, fault diagnostics, and comprehensive production data analytics, such as output metrics and energy usage.
Remote Monitoring (Optional): The Industrial Internet of Things (IIoT) module facilitates remote equipment monitoring, early warning alerts, and Over-The-Air (OTA) firmware updates, all contributing to reduced operational and maintenance expenses.
Tension Closed-Loop Control: Equipped with a tension sensor and servo motor linkage, the system dynamically adjusts paper tape tension in real time, preventing printing deviations.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: This comprehensive drying solution includes a hot air drying module with adjustable temperatures ranging from 50-120ºC, supplemented by infrared radiation for auxiliary drying. It achieves drying speeds of 30 meters/minute, suitable for diverse materials such as film and paper.
Ink Zero Waste System: To promote sustainability, the rubber wheel automatically enters idle mode when the machine stops, while the pneumatic diaphragm pump, coupled with an independent ink-distributing motor, facilitates rapid ink color changes in under five minutes, maximizing ink recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width: 1400-2000mm (Optional Customization) - Perfectly suited for three-, five-, and seven-layer corrugated cardboard, as well as wide-width films.
Applicable Materials: Cardboard (150-600gsm), Corrugated Paper (1.5-11mm), Plastic Film (PE/PET), Aluminum Foil - Versatile support for a broad range of packaging substrates.
Mechanical Speed: 10-70 meters/minute (Stepless Speed Regulation) - Provides precise low-speed debugging and efficient high-speed production.
Our High-Speed High-Definition Ink Printing Machine boasts a color registration accuracy of ±0.5-0.8mm, setting an industry-leading standard. It perfectly meets the demands of intricate pattern printing, ensuring your prints are of unparalleled clarity and precision.
The machine operates on a power supply of 380V/50Hz with a total power range of 25-40kW. Its energy-saving design allows it to consume 15% less power than traditional equipment, making it an eco-friendly choice without compromising on performance.
Designed with dimensions of 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, this machine features a modular design that simplifies workshop layout and maintenance, providing flexibility in space management.
3. Application areas and typical scenarios
Packaging printing
For cartons and paper boxes, it offers seamless multi-color graphics and glazing in a single operation, making it ideal for e-commerce logistics boxes, gift boxes, and more, ensuring vibrant, high-quality prints every time.
In the realm of soft packaging, the machine excels in high-precision printing on film materials, making it indispensable for food bags and daily chemical packaging bags, ensuring sharp and durable prints.
Labels and logos
Ideal for industrial labels, our machine ensures two-color overprinting of batch numbers and QR codes with precision that meets GMP certification standards, perfect for maintaining stringent quality controls.
Our anti-counterfeiting label capability enhances product security by combining spot color printing and local glazing, significantly improving anti-counterfeiting performance and brand protection.
Special material processing
Expertly handling aluminum foil and composite materials, this machine delivers high-precision printing suitable for pharmaceutical aluminum foil packaging and electronic component shielding materials, ensuring top-notch quality and compliance.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Featuring modular wearing parts such as anilox and rubber rollers with standardized interfaces, these are easy to replace. Key components like chains and gears boast a lifespan exceeding 8,000 hours, ensuring long-term reliability.
Equipped with a fully enclosed protective cover, this machine includes grating sensors and emergency stop buttons. Anti-winding shields on transmission parts meet CE safety standards, offering unparalleled safety and protection.
Data management
Our system generates production reports by recording real-time data, including printing speed, ink usage, and downtime, facilitating comprehensive production efficiency analysis.
The CIP4 data interface seamlessly connects to your enterprise ERP system, ensuring smooth order processing and process parameter transmission for enhanced operational efficiency.
V. After-sales service and certification
We offer a 1-year comprehensive warranty on the whole machine, extending to 2 years for core components. Enjoy 7×24 hours remote diagnosis and engineer on-site service within 48 hours domestically, ensuring your operations run smoothly without interruption.
Our environmental commitment is affirmed with water-based ink passing the EU REACH certification, and the equipment adhering to the ISO 14001 environmental management system for sustainable operations.
The machine's quality is further validated by CE certification, with key components like motors and sensors sourced from imported brands, guaranteeing superior performance and reliability.
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