| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
The 5+1 high-definition water-based ink printing machinery is a beacon of innovation in the realm of packaging printing. This state-of-the-art equipment seamlessly merges multi-color precision printing, eco-friendly practices, and cutting-edge intelligent control. Perfectly suited for cartons, paper boxes, and various flexible packaging applications, its pioneering design features five autonomous printing units paired with a versatile multifunctional efficiency unit. This unique configuration allows for complex graphic molding and surface finishing in a single go, significantly boosting productivity and elevating print quality. Below, we delve into its core technologies, application scenarios, and performance metrics to showcase its exceptional capabilities:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
Independent Five-Color Printing Unit: Each module is empowered with cutting-edge FLEXO flexographic technology and compatible with water-based inks that adhere to EU REACH standards. With VOC emissions maintained below 100ppm, it's ideal for sensitive applications like food and pharmaceutical packaging.
Micron-Level Color Registration Accuracy: Utilizing advanced servo motor drive and 360° electric phase fine-tuning, this machine achieves unmatched color registration accuracy of ±0.5mm on flat cardboard. It can print text as fine as 1.5mm, and its dot reproduction precision is an impressive ±0.1mm.
Quick Plate Change Design: Featuring a pneumatic locking and track sliding structure, the plate change process is expedited to under 10 minutes. Efficiency is further enhanced by the ability to replace the anilox roller without pausing operations.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: This unit houses an integrated chamber scraper glazing system, perfect for partial or full glazing. It enhances surface gloss and durability, drying efficiently at speeds of 30 meters/minute.
Die-Cutting/Slotting Function: Select models boast a linkage die-cutting unit, facilitating creasing, slotting, and die-cutting of corrugated cardboard, thus streamlining the production process by minimizing subsequent steps.
Spot Color Printing Expansion: Tailor the sixth unit to be a spot color channel, perfect for accommodating special ink needs, including metallic and fluorescent colors.
Intelligent Automation Control System
PLC + Touch Screen Operation: With a Siemens PLC system and a vivid 10.4-inch color touch screen, the apparatus supports parameter presets, fault diagnosis, and comprehensive production analytics, including output and energy consumption metrics.
Remote Monitoring (Optional): Featuring the Industrial Internet of Things (IIoT) module, this option enables remote equipment status monitoring, proactive alerting, and seamless OTA firmware updates, lowering operational overheads.
Tension Closed-Loop Control: Equipped with a cutting-edge tension sensor and servo motor linkage to dynamically adjust paper tape tension, safeguarding against any printing deviations.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: The machine integrates a robust hot air drying module with adjustable temperature (50-120ºC). Coupled with infrared radiation for auxiliary drying, it excels at rapid drying speeds of 30 meters/minute, adaptable to diverse materials like film and paper.
Ink Zero Waste System: The innovative design incorporates a rubber wheel that idles when the machine halts, alongside a pneumatic diaphragm pump. This system ensures quick ink color transitions (under 5 minutes) and promotes ink recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width: 1400-2000mm (Customizable) - Specifically designed for three-, five-, and seven-layer corrugated cardboard and broad-width films.
Applicable Materials: Cardboard (150-600gsm), Corrugated Paper (1.5-11mm), Plastic Film (PE/PET), Aluminum Foil - Supports a wide array of packaging substrates, enhancing versatility.
Experience unparalleled mechanical precision with our variable-speed regulation, offering a versatile range from 10 to 70 meters per minute. Whether fine-tuning at low speeds or ramping up for high-speed production, efficiency and accuracy are at your command.
Achieve unmatched perfection with our color registration accuracy of ±0.5-0.8mm. Setting the industry benchmark, our machine meets the rigorous demands of fine pattern printing, ensuring every detail is captured.
Opt for sustainable innovation with our advanced power supply design at 380V/50Hz, delivering a total power range of 25-40kW. Our energy-efficient model outperforms traditional systems, cutting power consumption by 15%.
Boasting dimensions of 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, our modular design promotes seamless workshop integration. Simplify maintenance and optimize your layout effortlessly.
3. Application areas and typical scenarios
Revolutionize your packaging printing with our cutting-edge solutions.
Transform carton and paper box production with our multi-color graphic and glazing capabilities, perfect for e-commerce logistics and gift boxes.
Elevate soft packaging with our high-precision printing technology, ideal for film materials in food and daily chemical packaging.
Labels and logos
Exceed industrial standards with our two-color overprinting for industrial labels, ensuring batch numbers and QR codes meet stringent GMP certification accuracy.
Enhance product security with our anti-counterfeiting label technology, combining spot color printing with local glazing for superior protection.
Special material processing
Achieve exceptional quality with high-precision printing on aluminum foil and composite materials, tailored for pharmaceutical packaging and electronic component shielding.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Our modular design for wearing parts like anilox and rubber rollers features standardized interfaces for easy replacement, ensuring longevity with key components lasting over 8,000 hours.
Safety is paramount with our fully enclosed protective cover, equipped with grating sensors, emergency stop buttons and anti-winding shields on transmission parts, all adhering to CE safety standards.
Data management
Optimize production with our real-time data management, capturing printing speed, ink usage, and downtime, enabling comprehensive production efficiency analysis.
Seamlessly integrate with enterprise systems through our CIP4 data interface, facilitating smooth transmission of orders and process parameters directly to your ERP.
V. After-sales service and certification
Benefit from our comprehensive after-sales service with a 1-year warranty on the entire machine, extended to 2 years for core components, 24/7 remote diagnostics, and on-site engineer support within 48 hours domestically.
Our commitment to environmental excellence is validated by EU REACH certification for water-based inks, alongside ISO 14001 compliance for our equipment.
Rest assured with our quality assurance, as we hold CE certification, and employ key components like motors and sensors from prestigious imported brands.
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