Product Description
1. Paper feeding section:
Experience the future of paper feeding with our advanced servo pressure-free extended paper feeding front edge technology. Say goodbye to rubber and embossing roller pressures as this innovative design transfers cardboard seamlessly to the printing roller via a front edge vacuum. With a synchronized power input gear, adjusting paper feed times is a breeze, making setup simpler and more efficient than ever before.
Our French Martin front edge structure features a tilting tabletop for seamless paper feeding. Gently sloped from front to back, it significantly reduces jams and damage to the cardboard. Ideal for single and curved corrugated cardboard, the Martin bellows-our snail-type suction blower-delivers robust suction for high-strength, heavy materials, ensuring precise alignment. Experience effortless operation with our light-pressure bearing wheel frame, enhancing speed in the pressure-free section by reducing weight load.
Embrace a new era of cardboard protection with our pressure-free front edge paper feeding system. Eliminate the risk of damage from traditional paper guide rubber rollers and preserve cardboard integrity to almost 100%. This innovation allows carton manufacturers greater flexibility in material selection and ensures flawless transportation, overcoming challenges faced by conventional systems.
1. Machine clutch:
1) Our electric control machine clutch is equipped with a continuous alarm bell for heightened safety, ensuring operators are always aware during movements.
2) Pneumatic interlocking device
3) Our state-of-the-art main motor and fan system utilize variable frequency technology, providing energy efficiency, smooth starts, and a protective motor start feature.
2. Front edge paper feeding system
1) Enjoy precise suction-assisted paper feeding. The 7.5KW fan's adjustable air volume adapts to each cardboard's bend, ensuring flawless operation.
2) Experience the power and speed of cylinder-driven paper lifting and dropping, delivering swift and efficient performance.
3) Effortlessly adjust side, front, and rear baffles with our one-button electric system, enhancing ease of use.
4) Our Taiwan super-resistant front edge paper feeding wheel boasts exceptional durability and wear resistance.
5) Customize your workflow with our interval paper feeding device for seamless continuous or interval feeding based on your needs.
6) Manage production with ease using our seven-inch computer touch screen control, which displays production volume and provides a counting alarm.
3. Automatic zeroing device
1) Our electric and automatic zeroing feature in the paper feeding and die-cutting units ensures precision and accuracy.
2) Refine your production process with automatic zeroing, allowing for correction within two trial prints to minimize cardboard waste.
4. Dust removal device
1) Enhance print quality with our brush dust removal system, effectively eliminating impurities from the cardboard surface.
2) Achieve unparalleled efficiency with our storage order capacity of up to 999, ensuring accurate and speedy alignment.
3) Simplify operations with one-key alignment and slot size adjustments at your fingertips.
2. Printing part: (optional 1-4 color printing)
1. Printing roller:
1) The outer diameter impresses at 395mm, with the inclusion of the plate reaching a seamless 405mm.
2) Flaunt a brilliantly ground surface of the steel pipe adorned with hard chrome plating for enduring robustness.
3) Experience unwavering stability with meticulous balance correction for the smoothest operation imaginable.
4) Depend on the precision of a ratchet fixed plate rolling shaft.
5) Enjoy compatibility with a full plate hanging slot, perfectly crafted for 9mm hanging plate strips.
6) Revel in effortless loading and unloading of printing plates with an electrically controlled foot switch enabling seamless forward and reverse rotation.
2. Printing roller:
1) Stand out with an outer diameter of 159mm, a testament to precision engineering.
2) Luxuriate in the refined finish of the steel pipe's surface, expertly ground and hard chrome plated for enduring quality.
3) Relish in the perfected balance correction ensuring consistently smooth operation.
4) Experience the ease of manual adjustment with a printing roller gap dial, boasting a precise adjustment range of 0-12mm.
3. Upper and lower rollers for paper feeding:
1) The upper roller, with an imposing outer diameter of 99mm, is crafted from a thick-walled steel pipe and features a quick-adjustment paper guide wheel for unparalleled efficiency.
2) The lower roller, with an outer diameter of 156mm, is also composed of thick-walled steel pipe with a surface finish that includes grinding and hard chrome plating for superior durability.
3) Enjoy the precision of manual adjustment with the paper feeding roller's gap dial, offering a flexible range of 0-12mm.
4. Steel anilox roller
1) With a commanding outer diameter of φ213, and mesh numbers ranging from 180 to 260, the steel anilox roller is customizable to your specifications.
2) The surface flaunts a finely ground steel tube with a pressed mesh finish and hard chrome plating for optimal performance.
3) Enjoy the effortless balance correction for smooth operation, ensuring consistent dots and uniform inking every time.
4) The anilox roller's design includes a wedge overrunning clutch for even ink distribution and efficient ink washing.
5) Master the precision of manual adjustment with the anilox gap dial.
5. Rubber roller:
1) The rubber roller's outer diameter of φ200mm stands as a testament to precision engineering.
2) The steel pipe surface is enveloped with wear-resistant rubber, ensuring a balanced and enduring performance.
3) Expertly ground to perfection, the rubber roller boosts superior ink transfer with strategic middle and high part detailing.
4) With rubber hardness between 60-65 degrees, you're assured optimal performance every time.
5) The Yunmo motor, equipped with a silent motor, ensures whisper-quiet operation.
6. Phase adjustment mechanism:
1) A planetary gear business structure heralds the epitome of engineering proficiency.
2) Enjoy the luxury of a printing phase electric digital 360-degree adjustment, operable both while running and at a stop.
3) Benefit from the electric adjustment of lateral positioning, with an adjustment range of ±10mm.
7. Ink circulation
1) The pneumatic diaphragm pump ensures a stable ink supply, providing a hassle-free and swift operation and maintenance experience.
2) Benefit from the ink filter, an essential feature for removing impurities and maintaining quality.
8. Printing phase fixing device:
1) Equipped with an electromagnetic clutch brake device, it's designed for precision and reliability.
2) When separating the machine to adjust the phase, the brake mechanism flawlessly limits operation and maintains the original gear position at a fixed point.
9. Oil supply device:
1) The mechanical oil pump ensures seamless oil supply circulation, a key component for optimal machine performance.
2) The circulating oil supply system ensures that the gears receive consistent and thorough inking, while maintaining a perfectly balanced oil level across each group, optimizing performance and longevity.
Three-die cutting section: The precision and efficiency of this section ensure superior die-cutting results, enhancing the overall production quality.
1. Die roller (lower roller): An essential component designed for exceptional performance and durability.
1) With an impressive outer diameter of φ360mm (not including the die), this roller is engineered for high capacity and reliability.
2) Crafted from premium cast steel, the surface is expertly ground and hard chrome plated for maximum resilience and a seamless finish.
3) The balanced adjustment feature significantly boosts operational stability, delivering consistent cutting results.
4) The spacing of the die fixing screw holes is precisely measured at 50mm*50mm, ensuring secure and stable die placement.
5) Accommodates a die height of 25.4mm, offering versatility and adaptability for varied cutting needs.
6) Capable of die-cutting thicknesses of 16mm for three-layer boards and between 13mm-15mm for five-layer boards, this equipment is versatile enough to handle diverse materials.
2. Rubber pad roller (upper roller): Key to smooth and effective operation.
1) The outer wall measures φ388.9mm, providing robust construction and durability.
2) Like its counterpart, it is made of premium cast steel, surface ground, and hard chrome plated to endure rigorous usage.
3) The balanced adjustment enhances operational stability, ensuring precise and uniform results with every operation.
4) Features the convenience of electric gap adjustments with the die roller, facilitating precise and efficient operations.
5) Featuring an 8mm pad thickness with an outer diameter of φ404.9mm and a width of 250mm, this roller is built for reliability and efficiency.
3. Transverse movement and repair device: Ensures longevity and consistent performance.
1) With a mechanical transverse movement of 40mm and a floating device, this system automatically compensates for line speed, allowing for even wear of the die-cutting pad and prolonging its service life.
2) The innovative electric repair device significantly enhances the reuse rate of pads, allowing for 3-4 repairs, thereby maximizing resource efficiency.
3) The die-cutting roller features a pneumatic automatic separation device, reducing pad wear and significantly extending its lifespan.
4. Plate-free fixture: A revolutionary feature for optimal efficiency.
1) This fixture allows for rapid, interchangeable die-cutting functions, eliminating the need for conventional templates for standard boxes, streamlining operations.
2) Achieves the same precise effect as thin knife slotting, offering significant savings on production costs.
3) Equipped with 13 servo motors, it electrically adjusts pre-pressure, pressure line, and the plate-free knife ring size, simplifying the process with one-key adjustment by simply inputting the cardboard's dimensions.
4. Transmission gear: The core of seamless performance and precision.
1. Constructed from 40Cr high-quality alloy steel, it is tempered, ground, and nitrided for exceptional durability.
2. With six-level precision, this gear ensures smooth, low-noise operation and maintains a hardness of HRC55-60, guaranteeing long life and minimal wear, essential for maintaining consistent printing color accuracy over time.
3. The entire machine's transmission parts feature a keyless connection through an expansion sleeve, eliminating connection gaps and ensuring seamless long-term high-speed operation with significant torque.
5. Oil supply device: The foundation of smooth, uninterrupted performance.
1) Incorporates a mechanical oil pump for a systematic oil pump supply cycle, ensuring efficient lubrication throughout.
2) The circulation oil supply guarantees uniform oiling of gears and maintains a balanced oil level in each group, crucial for consistent performance.
3) Utilizes a closed spray lubrication system, providing superior lubrication that enhances transmission accuracy and extends the machinery's life.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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