| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to the Five Plus One High Definition Ink Printing Machinery
Prepare to elevate your packaging production to new heights with the cutting-edge 5+1 high-definition water-based ink printing machinery. This state-of-the-art equipment is a marvel of engineering, offering multi-color, high-precision printing that seamlessly blends environmental consciousness with energy efficiency and intelligent control. It is your ultimate solution for printing on cartons, paper boxes, flexible packaging, and more. With its core configuration of five independent printing units plus one multifunctional unit, this system empowers you to achieve complex graphic production and surface treatment in a single streamlined process, boosting productivity and enhancing print quality. Let's dive deeper into its core technologies, application scenarios, and performance parameters to see why it stands out in the industry:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing Systems
Independent Five-Color Printing Unit: Each unit is powered by FLEXO flexographic technology, expertly utilizing water-based inks that comply with EU REACH regulations. With VOC emissions under 100ppm, these units are perfect for sensitive packaging, including food and pharmaceuticals.
Micron-Level Color Registration Accuracy: Precision is key with our servo motor drive and 360° electric phase fine-tuning, delivering a color registration accuracy of ±0.5mm on flat cardboard. Even the finest text at 1.5mm and dot reproduction accuracy of ±0.1mm are effortlessly achieved.
Quick Plate Change Design: Experience minimal downtime with our pneumatic locking and track sliding structure. Enjoy a quick plate change time of under 10 minutes, and replace the anilox roller without halting production.
Multifunctional Efficiency Unit (the +1 Configuration)
Water-Based Glazing Module: Our integrated chamber scraper glazing system delivers exceptional surface gloss and wear resistance at a drying speed of 30 meters per minute, offering both partial and overall glazing options.
Die-Cutting/Slotting Function: Some models feature a linkage die-cutting unit to streamline the processes of creasing, slotting, and die-cutting corrugated cardboard, minimizing reliance on subsequent steps.
Spot Color Printing Expansion: Customize your sixth unit as a spot color channel to meet the demands of special inks like metallic and fluorescent colors, expanding your creative capabilities.
Intelligent Automation Control System
PLC + Touch Screen Operation: Harness the power of Siemens PLC and a vibrant 10.4-inch color touch screen, offering parameter presetting, fault diagnosis, and comprehensive production data statistics, including output and energy usage.
Remote Monitoring (Optional): With the IIoT module, enjoy remote monitoring of equipment status, early warning notifications, and OTA firmware upgrades, reducing operational and maintenance costs.
Tension Closed-Loop Control: Our system, equipped with a tension sensor and servo motor, adjusts paper tape tension in real time to ensure flawless print alignment.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: Our integrated hot air drying module, adjustable from 50-120ºC with infrared radiation support, ensures rapid drying at speeds of up to 30 meters per minute, accommodating various materials like film and paper.
Ink Zero Waste System: When the machine stops, our rubber wheel automatically idles while the pneumatic diaphragm pump, aided by an independent ink-distributing motor, facilitates swift ink color changes and recycling in under 5 minutes.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width: 1400-2000mm (Optional Customization) - Perfect for three-, five-, and seven-layer corrugated cardboard along with wide-width films, accommodating a broad spectrum of printing needs.
Applicable Materials: Cardboard (150-600gsm), Corrugated Paper (1.5-11mm), Plastic Film (PE/PET), Aluminum Foil - This versatile machine supports a variety of packaging substrates, ensuring you can meet diverse customer demands with ease.
Boasting an impressive mechanical speed of 10-70 meters per minute, our Five Plus One High Definition Ink Printing Machine offers seamless stepless speed regulation. Experience unparalleled precision during low-speed debugging and achieve superior efficiency during high-speed production.
Achieve industry-leading precision with color registration accuracy of ±0.5-0.8mm. This technology meets the demands for intricate and fine pattern printing, setting a new standard of excellence in the printing industry.
Powered with a robust 380V/50Hz supply, our machine operates at a total power range of 25-40kW. Its energy-saving design outperforms traditional equipment by conserving 15% more energy, ensuring eco-friendliness without sacrificing power.
With dimensions of 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, this printer sports a modular design that simplifies workshop layout and maintenance, offering flexibility and ease for any printing environment.
3. Application areas and typical scenarios
Packaging printing
Our machine excels in carton and paper box printing, enabling seamless multi-color graphics and glazing application. Ideal for e-commerce logistics boxes and gift boxes, it caters to a variety of packaging needs with finesse.
Delivering high-precision printing capabilities for soft packaging, it's perfect for creating food bags and daily chemical packaging bags with exquisite detail and quality.
Labels and logos
Designed for industrial labels, it ensures precise two-color overprinting for batch numbers and QR codes, complying with rigorous GMP certification requirements for unbeatable accuracy.
Enhance anti-counterfeiting measures with our innovative label printing, which combines spot color printing with localized glazing, elevating the security and authenticity of your products.
Special material processing
Our machine's high-precision printing capabilities extend to aluminum foil and composite materials, making it perfect for pharmaceutical aluminum foil packaging and electronic component shielding, ensuring top-tier quality and reliability.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Experience effortless maintenance with modular wearing parts like anilox and rubber rollers featuring standardized interfaces for easy replacement. Key components such as chains and gears boast a lifespan exceeding 8,000 hours, ensuring long-term dependability.
Safety is paramount with our fully enclosed protective cover, grating sensors, emergency stop buttons, and anti-winding shields on transmission parts. All features adhere to CE safety standards, prioritizing operator protection.
Data management
Leverage data-driven insights with our real-time production report generation, capturing essential metrics like printing speed, ink usage, and downtime. This supports comprehensive production efficiency analysis for optimized operations.
Our CIP4 data interface integrates seamlessly with enterprise ERP systems, enabling smooth transmission of orders and process parameters for streamlined business operations.
V. After-sales service and certification
Our after-sales service ensures peace of mind with a 1-year comprehensive warranty, alongside a 2-year extension for core components. Enjoy 7×24 hours remote diagnostic support and on-site engineer service within 48 hours (domestically) for prompt assistance.
Environmental responsibility is our commitment, with our water-based ink achieving EU REACH certification and our equipment meeting ISO 14001 environmental management standards.
Our machine stands for quality, having passed CE certification, with key components like motors and sensors sourced from prestigious international brands, affirming our unwavering dedication to excellence.
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