| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introducing the Remarkable 5+1 High-Definition Water-Based Ink Printing Machinery
The 5+1 High-Definition Water-Based Ink Printing Machinery stands as a pinnacle of innovation in the realm of packaging printing. This state-of-the-art equipment harmoniously combines multi-color high-precision output, eco-friendly operation, and intelligent control. Primarily utilized in the production of cartons, paper boxes, and flexible packaging, it boasts a cutting-edge core configuration: five autonomous printing units complemented by one versatile efficiency unit. This multifaceted unit can be tailored for glazing, die-cutting, or spot color tasks, delivering seamless formation and treatment of intricate graphics. Experience enhanced production efficiency and superior printing quality with this comprehensive solution. Discover its unparalleled core technologies, adaptable application scenarios, and precise performance parameters below.
1. Core Technology and Functional Advantages
Revolutionary Five-Set High-Precision Printing System
Independent Five-Color Printing Unit: Each module is meticulously outfitted with FLEXO flexographic technology, specifically designed to accommodate water-based inks aligning with stringent EU REACH regulations. Emitting VOC levels below 100ppm, this technology is perfectly suited for sensitive packaging, such as food and pharmaceuticals, ensuring safety and compliance.
Micron-Level Color Registration Accuracy: Powered by a robust servo motor drive and 360° electric phase fine-tuning, this machinery achieves an astounding color registration accuracy of ±0.5mm on flat cardboard. It can skillfully print text as small as 1.5mm while maintaining a dot reproduction accuracy of ±0.1mm, setting new benchmarks for precision.
Rapid Plate Change Design: Featuring a pioneering pneumatic locking and track sliding structure, this unit ensures that plate changes are accomplished in under 10 minutes. Additionally, the anilox roller can be effortlessly replaced without halting machine operations.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: This sophisticated system integrates a chamber scraper glazing mechanism capable of executing both partial and comprehensive glazing, enhancing surface gloss and wear resistance. It dries at a remarkable pace of 30 meters per minute.
Die-Cutting/Slotting Function: Certain models are equipped with an advanced linkage die-cutting unit, facilitating effective creasing, slotting, and die-cutting of corrugated cardboard, thus minimizing reliance on subsequent processes.
Spot Color Printing Expansion: The sixth unit is customizable to serve as a spot color channel, catering to the unique printing demands of specialized inks, including metallic and fluorescent hues.
Intelligent Automation Control System
PLC and Touch Screen Operation: Harnessing the power of Siemens PLC paired with a vibrant 10.4-inch color touch screen, this system supports parameter presets, fault diagnoses, and comprehensive production data statistics, such as output and energy consumption, offering a new level of operational intelligence.
Optional Remote Monitoring: Empowered by the Industrial Internet of Things (IIoT), this module offers remote equipment status monitoring, early warning notifications, and OTA firmware upgrades, significantly reducing operational and maintenance expenses.
Tension Closed-Loop Control: Equipped with an advanced tension sensor and servo motor linkage, this system dynamically adjusts paper tape tension in real-time, effectively preventing printing inaccuracies.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: Featuring an integrated hot air drying module with adjustable temperatures ranging from 50-120ºC, supplemented by infrared radiation for auxiliary drying. This setup achieves a drying speed of 30 meters per minute, suitable for diverse materials like film and paper.
Ink Zero Waste System: When the machine halts, the rubber wheel automatically idles while a pneumatic diaphragm pump with an independent ink-distributing motor ensures swift ink color changes in under 5 minutes, promoting sustainable ink recycling.
2. Key Technical Parameters
Project Parameter Range and Advantages
Printing Width: Ranging from 1400-2000mm (with optional customization), this machine is adept for handling three-, five-, and seven-layered corrugated cardboard as well as wide-width films, ensuring versatility and adaptability.
Applicable Materials: From cardboard (150-600gsm) and corrugated paper (1.5-11mm) to plastic films (PE/PET) and aluminum foil, this machine supports a myriad of packaging substrates, broadening its application scope.
Mechanical Speed: With a stepless speed regulation range of 10-70 meters per minute, this machine excels in precise low-speed debugging and efficient high-speed production, optimizing both accuracy and productivity.
Experience unparalleled precision with color registration accuracy of ±0.5-0.8mm-an industry-leading standard that perfectly caters to the demands of intricate pattern printing.
Utilize a power supply of 380V/50Hz with a total power consumption of just 25-40kW. This innovative, energy-saving design cuts down power usage by an impressive 15% compared to traditional machinery.
Boasting dimensions of 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, this machine features a modular design for effortless integration into any workshop layout and simplified maintenance.
3. Application areas and typical scenarios
Packaging printing
Deliver vibrant, multi-color graphics and glazing on cartons and paper boxes in a single pass-ideal for e-commerce logistics, gift packaging, and more.
For soft packaging, achieve high-precision printing on film materials, making it perfect for food bags and everyday chemical packaging products.
Labels and logos
Industrial labels benefit from two-color overprinting for batch numbers and QR codes, ensuring color accuracy that meets stringent GMP certification standards.
Enhance anti-counterfeiting measures with labels featuring spot color printing and strategic local glazing to fortify product security.
Special material processing
Print with remarkable precision on aluminum foil and composite materials, perfectly suited for pharmaceutical packaging and electronic component shielding.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Enjoy modularity with standardized interfaces for consumable parts like anilox and rubber rollers, ensuring easy replacement. Key components like chains and gears impress with a lifespan exceeding 8,000 hours.
Safety is paramount with a fully enclosed protective cover featuring grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, all in compliance with CE safety standards.
Data management
Generate comprehensive production reports with real-time data on printing speed, ink usage, and downtime, empowering insightful production efficiency analysis.
Seamlessly integrate with your enterprise ERP system via the CIP4 data interface for flawless transmission of orders and process parameters.
V. After-sales service and certification
Enjoy peace of mind with a 1-year comprehensive warranty (extended to 2 years for core components), 24/7 remote diagnostics, and a commitment to engineer on-site service within 48 hours (domestic).
Rest assured knowing our eco-friendly water-based ink meets EU REACH standards, and the equipment aligns with the ISO 14001 environmental management system.
Rest easy with CE certification and the assurance of quality through key components such as motors and sensors, sourced from esteemed international brands.
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