Product Description
1. Paper feeding section:
Revolutionize your paper feeding process with our servo-driven, pressure-free extension system. No longer worry about pesky paper guide rubber rollers or embossing rollers. Experience seamless transition as your cardboard glides straight to the printing roller via the front edge vacuum. The power input gear perfectly meshes with the vacuum paper guide wheel, eliminating the need for constant adjustments. Enjoy extended auxiliary paper feeding time and simplified operational adjustments.
Our paper feeding section boasts a French Martin front edge structure. Its tilting, lifting tabletop design minimizes jams and damage, making it ideal for single corrugated and curved cardboard. The innovative Martin bellows, a snail-type blower, focuses suction power perfectly on high-strength and heavier cardboard, ensuring precise, oblique-free feeding. The lightweight pressure-bearing wheel frame design eases the weight burden during high cardboard placement, enhancing the bellows' speed and effectiveness.
Embrace the future of paper feeding with our pressure-free front edge system. Bid farewell to cardboard damage caused by paper guide rubber rollers. Preserve the pristine physical properties of your cardboard, offering carton manufacturers unparalleled choice. With the removal of the damaging roller mechanism, your cardboard remains unscathed, achieving what other systems cannot.
1. Machine clutch:
1) Safety first with our electric control machine clutch-an alarm bell rings continuously during operation, safeguarding operators.
2) Featuring a robust pneumatic interlocking device.
3) Our main motor and fan incorporate variable frequency technology, ensuring energy efficiency, smooth starts, and built-in motor start protection.
2. Front edge paper feeding system
1) Experience smooth feeding with our suction-assisted system powered by a 7.5KW fan. Adjust air volume to align with cardboard curvature for optimal feeding.
2) Benefit from rapid, robust paper lifting and dropping, driven by efficient cylinders.
3) Enjoy one-touch electric adjustments for the side, front, and rear baffles, maximizing convenience.
4) Featuring a Taiwan super-resistant front edge paper feeding wheel, designed for durability and wear resistance.
5) Choose between continuous or interval feeding with our versatile interval paper feeding device, tailored to your needs.
6) Manage production effortlessly with our intuitive seven-inch computer touch screen, displaying volume and counting alarms.
3. Automatic zeroing device
1) Achieve precision with our electric automatic zeroing for both paper feeding and die-cutting units.
2) For general carton use, our automatic zeroing device adjusts within two trial prints, minimizing waste and optimizing accuracy.
4. Dust removal device
1) Elevate your printing quality with a brush dust removal device that clears impurities from the cardboard's printed surface.
2) Efficient storage order management with a capacity of 999, ensuring precise, automatic alignment.
3) Simplify adjustments with one-key alignment and slot size customization.
2. Printing part: (optional 1-4 color printing)
1. Printing Roller: Precision at its finest, the heart of impeccable printing.
1) With an impressive outer diameter of 395mm, and an extended diameter reaching 405mm with the plate, this roller is designed to perfection.
2) The steel pipe is meticulously ground and enveloped in hard chrome plating, ensuring both durability and premium quality.
3) Experience seamless operation with balance correction implemented for unparalleled smoothness.
4) Engineered with a ratchet fixed plate rolling shaft for reliability and precision.
5) Features a comprehensive full plate hanging slot, accommodating 9mm hanging plate strips with ease.
6) The loading and unloading of printing plates is a breeze with the foot switch, offering electrically controlled forward and reverse rotation.
2. Printing Roller: Crafted for excellence and consistency.
1) Boasting an outer diameter of 159mm, this roller is designed for optimal performance.
2) The surface is expertly ground and hard chrome plated, ensuring longevity and superior print quality.
3) Balance correction is integrated to guarantee smooth and flawless operation.
4) The manual gap dial adjustment ranges from 0-12mm, allowing for precise customization.
3. Upper and Lower Rollers for Paper Feeding: Designed for efficiency and precision.
1) The robust upper roller features a 99mm outer diameter and is crafted from thick-walled steel, with a quick-adjustment paper guide wheel for seamless operation.
2) The lower roller, with a substantial outer diameter of 156mm, is also made of thick-walled steel and boasts a ground surface with hard chrome plating for enhanced durability.
3) Manual gap dial adjustment is available, with a range of 0-12mm, providing flexibility and precision.
4. Steel Anilox Roller: Engineered for consistent and uniform inking.
1) Featuring an outer diameter of φ213, this roller offers a choice of mesh numbers: 180, 200, 220, 240, 260, tailored to your needs.
2) The steel tube is expertly ground and the mesh is pressed, followed by chrome plating for exceptional performance.
3) With balance correction, the roller ensures smooth operation, consistent dots, and uniform ink distribution.
4) Equipped with a wedge overrunning clutch, the anilox roller ensures even ink distribution and efficient ink washing.
5) Manual adjustment of the anilox gap dial provides precision control.
5. Rubber Roller: A masterclass in balanced and efficient ink transfer.
1) Featuring a sturdy outer diameter of φ200mm for optimal performance.
2) The steel pipe is wrapped in wear-resistant rubber, ensuring balance and longevity.
3) Specially ground in the middle and high parts, the roller excels in ink transfer efficiency.
4) With a rubber hardness of 60-65 degrees, it's built for enduring performance.
5) The Yunmo motor is known for its silent operation, maintaining a serene working environment.
6. Phase Adjustment Mechanism: Precision engineering for seamless phase control.
1) Utilizing a planetary gear business structure for robust and efficient operation.
2) The printing phase features an electric digital 360-degree adjustment capability, allowing for fine-tuning both during operation and when stopped.
3) Lateral position adjustments are electrically managed, with a ±10mm adjustment range for precise alignment.
7. Ink Circulation: Streamlined for efficiency and reliability.
1) The pneumatic diaphragm pump ensures a stable ink supply, with hassle-free operation and maintenance.
2) An efficient ink filter system is in place to remove impurities, maintaining high-quality output.
8. Printing Phase Fixing Device: Secure and precise phase adjustments.
1) Featuring an electromagnetic clutch brake device for reliable phase control.
2) When adjusting the phase, the brake mechanism securely limits machine operation, maintaining the original gear position.
9. Oil Supply Device: Engineered for consistent lubrication and performance.
1) Utilizing a mechanical oil pump, the device ensures a reliable oil supply circulation, promoting efficient machinery operation.
2) Experience unmatched efficiency with our advanced circulating oil supply system, which ensures every gear is evenly inked and each group's oil level remains impeccably balanced, optimizing performance.
Three-die cutting section: Precision and versatility at its best, delivering consistent and high-quality results every time.
1. Die roller (lower roller): Engineered for excellence, ensuring precision and durability in every cut.
1) Boasting an impressive outer diameter of φ3 60mm (excluding die), crafted for robust performance and reliability.
2) Constructed from superior cast steel, expertly surface ground and hard chrome plated for enhanced durability and longevity.
3) Features balanced adjustment, significantly boosting operational stability and precision.
4) Precisely engineered with die fixing screw holes spaced at an optimal 50mm*50mm for versatile die placement.
5) Designed for an applicable die height of 25.4mm, ensuring compatibility and optimal performance.
6) Capable of cutting with precision at thicknesses of 16mm for three-layer boards, and 13mm-15mm for five-layer boards, ensuring versatility across applications.
2. Rubber pad roller (upper roller): Designed for precision and smooth operation, enhancing overall machine efficiency.
1) Features a robust outer wall diameter of φ388.9mm, providing strength and stability during operation.
2) Made of high-quality cast steel with a surface that is ground and hard chrome plated, promising exceptional durability.
3) Incorporates balanced adjustment for superior operation stability and precision.
4) Equipped with electric adjustment for the gap with the die roller, enhancing precision and ease of use.
5) Offers a pad thickness of 8mm, with an outer diameter of φ404.9mm and a width of 250mm, designed for optimal performance.
3. Transverse movement and repair device: Innovatively engineered for precision and extended service life.
1) Mechanical transverse 40mm floating device automatically compensates for die-cutting uniform scale line speed, promoting even wear and prolonging the life of the die-cutting pad.
2) Features an electric repair device that enhances the reuse rate of pads, allowing them to be repaired 3-4 times, maximizing their utility and lifespan.
3) Incorporates a die-cutting roller pneumatic automatic separation device, significantly reducing pad wear and thus extending its service life.
4. Plate-free fixture: Revolutionizing efficiency with quick die-cutting and multi-functional capabilities.
1) Facilitates fast interchangeable multi-functionality in one, eliminating the need for templates for conventional boxes.
2) Achieves the same effectiveness as thin knife slotting, resulting in substantial production cost savings.
3) Equipped with 13 servo motors for electric adjustments of pre-pressure, pressure line, and plate-free knife ring size, offering one-key adjustment of slotting size with ease and convenience by simply inputting the cardboard's dimensions.
4. Transmission gear: Engineered for smooth, precise, and durable operation.
1. Crafted from 40Cr high-quality alloy steel, tempered, ground, and nitrided for superior strength and longevity.
2. Offers six-level precision, ensuring smooth operation with low noise, hardness of HRC55-60, long life, and minimal wear, maintaining consistent printing color accuracy over time.
3. Features keyless connection in all transmission parts (shaft and gear connection) using an expansion sleeve to eliminate connection gaps, making it suitable for long-term high-speed operations with large torque.
5. Oil supply device: Advanced lubrication for optimal performance and extended machine life.
1) Utilizes a mechanical oil pump with a cyclical oil supply, ensuring consistent and efficient lubrication.
2) Incorporates a circulation oil supply system, providing uniform oiling of gears and maintaining a balanced oil level across all groups for peak performance.
3) Adopts a closed spray lubrication system, crucial for maintaining transmission accuracy and enhancing the longevity of the equipment.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
){kind=link}