Product Description
1. Paper Feeding Section:
Embark on a journey of advanced technology with our state-of-the-art servo pressure-free extended paper feeding front edge. Say goodbye to conventional paper guide rubber rollers and embossing rollers, as our groundbreaking design ushers in a new era of efficiency. Cardboard glides effortlessly to the printing roller via innovative front edge vacuum technology, synchronized with precision power input gear, ensuring seamless alignment. This sophisticated architecture not only simplifies operations but also extends auxiliary paper feeding time, offering effortless adjustments and unmatched performance.
Our paper feeding section proudly integrates the esteemed French Martin front edge paper feeding structure. The ingeniously designed tilting tabletop, which gently lifts, facilitates seamless paper feeding. Its clever low-front, high-back design minimizes paper jams and cardboard damage, perfectly accommodating both single and curved corrugated cardboard. The Martin bellows' snail-type suction blower delivers focused, powerful performance, especially for high-strength and heavy cardboards, ensuring meticulous alignment. Moreover, the light-pressure bearing wheel frame design supports high cardboard stacks, reducing weight and optimizing the speed efficiency of the bellows.
The groundbreaking pressure-free front edge paper feeding system elegantly resolves issues associated with cardboard damage by paper guide rubber rollers. It offers nearly 100% preservation of the cardboard's physical properties, granting carton manufacturers a broader array of paper options. By doing away with the traditional roller mechanism, it provides unparalleled protection to all cardboards during transportation, achieving what other systems only dream of.
1. Machine Clutch:
1) Prioritizing safety, our electric control machine clutch features a continuously ringing alarm bell during movement, ensuring operator security remains uncompromised.
2) Pneumatic Interlocking Device:
3) Our main motor and fan boast advanced variable frequency motors and controllers, promoting energy efficiency and smooth starts. A motor start protection device ensures unfailing reliability, keeping your operations running smoothly.
2. Front Edge Paper Feeding System:
1) Featuring a sophisticated suction-assisted paper feeding system coupled with an adjustable 7.5KW fan, it masterfully adapts air volume based on cardboard bend, ensuring seamless execution.
2) Harnessing the power of cylinder-driven paper lifting and dropping, this system guarantees swift and efficient handling, enhancing productivity effortlessly.
3) Discover unparalleled convenience with one-button electric adjustments for side, front, and rear baffles, streamlining operations like never before.
4) Armed with Taiwan's super-resistant front edge paper feeding wheel, our system delivers unparalleled durability and wear resistance, ensuring longevity in service.
5) Tailor your paper feeding with versatility, thanks to our continuous or interval paper feeding device, designed to meet your specific requirements.
6) The user-friendly seven-inch computer touch screen control vividly displays production volume and counting alerts, significantly enhancing operational efficiency.
3. Automatic Zeroing Device:
1) Experience precision and ease with electric and automatic zeroing in both paper feeding and die-cutting units, guaranteeing accuracy in every operation.
2) For typical carton applications, our automatic zeroing device includes two trial prints for exact positioning, dramatically reducing cardboard wastage.
4. Dust Removal Device:
1) Our innovative brush dust removal device in the paper feeding section effectively eradicates impurities from the printed surface of the cardboard, significantly elevating print quality.
2) Offering a storage order capacity of up to 999, our system ensures precise and efficient automatic alignment for uninterrupted operations.
3) Enjoy the simplicity and ease of one-key alignment and slot size adjustment, making operations as seamless as possible.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) With a meticulously crafted outer diameter of 395mm, extending to 405mm with the plate's outer diameter, this component ensures optimal functionality with precision.
2) Showcasing a masterful finish, the surface of the steel pipe is precisely ground and enveloped in a hard chrome plating layer, delivering unparalleled longevity and resistance.
3) Our advanced expert balance correction system ensures a flawless and uninterrupted performance, delivering seamless operations at any given moment.
4) The innovative ratchet fixed plate rolling shaft is crafted for elevated stability and unmatched precision, guaranteeing impeccable operation.
5) Experience the convenience of our full plate hanging slot, masterfully designed for 9mm hanging plate strips, enhancing versatility and user-friendliness.
6) Loading and unloading printing plates is a breeze with our electrically controlled foot switch, allowing for smooth, effortless forward and reverse rotation.
2. Printing roller:
1) Showcasing an outer diameter of 159mm, this component is a testament to precision engineering and superior functionality.
2) The finely ground surface of the steel pipe, enveloped in hard chrome plating, stands as a beacon of durability and elegance.
3) Impeccable balance correction is executed, ensuring fluid and consistent operations that lead to extraordinary results.
4) Enjoy the flexibility of manually adjusting the printing roller's gap dial, offering a wide adjustment spectrum from 0-12mm for meticulous printing.
3. Upper and lower rollers for paper feeding:
1) The upper roller, featuring an impressive outer diameter of 99mm, is expertly crafted from thick-walled steel pipe, and includes a swift-adjustment paper guide wheel for seamless paper management.
2) The lower roller, with a robust outer diameter of 156mm, is constructed from thick-walled steel pipe, boasting a ground surface and hard chrome plating for unmatched durability and peak performance.
3) Manual adjustment of the paper feeding roller's gap dial provides a precise adjustment range of 0-12mm, ensuring perfect results.
4. Steel anilox roller
1) This roller stands out with an outer diameter of φ213 and a selection of mesh numbers from 180 to 260, allowing for tailored performance.
2) The steel tube's surface is masterfully ground, with the mesh precisely pressed, polished again, and hard chrome plated for superior inking performance.
3) Balance correction is strategically applied to guarantee smooth, even inking, delivering consistent, high-quality dots for premium prints.
4) The anilox roller's wedge overrunning clutch is designed for optimal ink distribution and cleaning efficiency.
5) Experience precise inking control with our manual adjustment of the anilox gap dial.
5. Rubber roller:
1) The rubber roller, with an outer diameter of φ200mm, is optimized for effective ink transfer.
2) Wrapped with wear-resistant rubber, the roller's steel pipe is perfectly balanced for exceptional durability.
3) Specialized grinding in the middle and high areas ensures the rubber roller delivers superior ink transfer and phenomenal printing results.
4) The rubber's hardness is meticulously measured between 60-65 degrees, ensuring optimal resilience and high performance.
5) The Yunmo motor, with its silent motor feature, guarantees quiet and efficient operation.
6. Phase adjustment mechanism:
1) Embrace the precision of our sophisticated planetary gear business structure, delivering precise operational control at every step.
2) Experience the convenience of electrically controlled printing phase adjustment with a 360-degree digital interface, enabling real-time adjustments.
3) Achieve precise alignment with the electric lateral position adjustment, offering a fine-tuning range of ±10mm.
7. Ink circulation
1) The pneumatic diaphragm pump ensures a stable, uninterrupted ink supply, paired with effortless maintenance for your convenience.
2) Our ink filter is expertly incorporated to efficiently eliminate impurities, maintaining pristine ink quality for exquisite prints.
8. Printing Phase Fixing Device:
1) This expertly engineered device features an advanced electromagnetic clutch brake, offering unparalleled precision control during each operation phase.
2) With a state-of-the-art brake mechanism, necessary phase adjustments secure the machine effortlessly, preserving the original gear position with unrivaled dependability.
9. Oil Supply Device:
1) A cutting-edge mechanical oil pump ensures a consistent and seamless oil supply circulation, facilitating uninterrupted machine functionality.
2) The innovative circulating oil supply system guarantees uniform inking of gears and maintains balanced oil levels across all groups, optimizing operational performance.
Three-Die Cutting Section
1. Die Roller (Lower Roller)
1) Featuring a remarkable outer diameter of φ360mm (excluding die), this precision-engineered component guarantees optimal performance.
2) Crafted from durable cast steel, the surface is expertly ground and reinforced with a hard chrome plating, ensuring long-lasting endurance.
3) Skillfully balanced for fine adjustments, this innovation enhances stability during operations, providing consistent and reliable results.
4) Strategically designed die fixing screw holes are precisely spaced at 50mm*50mm intervals, facilitating effortless operation and setup.
5) Engineered to support a die height of 25.4mm, this design promises versatility across multiple applications.
6) Adept at die cutting thicknesses of 16mm for three-layer boards and 13mm-15mm for five-layer boards, this feature caters to diverse needs efficiently.
2. Rubber Pad Roller (Upper Roller)
1) With an outer wall dimension of φ388.9mm, this component provides exceptional support and precision.
2) Constructed from premium cast steel, featuring a ground surface and hard chrome plating, it promises extended durability.
3) Balanced adjustments enhance stability, ensuring consistent and reliable operations across various applications.
4) Offers electric gap adjustment with the die roller, providing superior precision control and efficiency.
5) The pad's design includes a precise thickness of 8mm, an outer diameter of φ404.9mm, and a width of 250mm, guaranteeing comprehensive coverage.
3. Transverse Movement and Repair Device:
1) A mechanical transverse movement of 40mm, along with a floating device, automatically compensates for line speed, ensuring uniform die-cutting pad wear and maximizing service life.
2) The electric repair device significantly enhances the reuse rate of pads, allowing for 3-4 repairs per pad, greatly improving efficiency.
3) The pneumatic automatic separation device of the die-cutting roller minimizes pad wear, remarkably extending its service life.
4. Plate-Free Fixture:
1) This versatile fixture allows for swift die-cutting interchange without template requirements for standard boxes, streamlining processes significantly.
2) Achieving outcomes comparable to thin knife slotting, it dramatically reduces production costs.
3) Equipped with 13 servo motors, this feature facilitates electronic adjustments of pre-pressure, pressure line, and plate-free knife ring size (knife line separation structure). By inputting cardboard dimensions, it enables one-key slotting size adjustments, enhancing ease and convenience.
4. Transmission Gear:
1. Constructed from 40Cr high-quality alloy steel, this gear is tempered, ground, and nitrided for superior strength and durability.
2. Designed with six-level precision, this component operates smoothly and quietly, with hardness levels from HRC55-60, delivering long-lasting, low-wear performance that ensures consistent printing color accuracy over time.
3. This cutting-edge system boasts an innovative design that integrates a keyless connection via an expansion sleeve between all transmission components, specifically the shaft and gear connection. This advanced configuration effectively eliminates any connection gaps, thus ensuring seamless, high-speed operations even under conditions of significant torque. Experience unparalleled operational fluidity and efficiency.
5. Oil Supply Device:
1) Our system is equipped with a robust mechanical oil pump, meticulously designed to deliver a reliable oil supply cycle. This ensures uninterrupted and seamless operation, enhancing the overall performance and durability of your equipment.
2) Featuring a sophisticated circulation oil supply mechanism, this system guarantees even lubrication of all gears, meticulously maintaining balanced oil levels across every group. This meticulous design not only boosts efficiency but also significantly extends the lifespan of the system.
3) Utilizing a state-of-the-art closed spray lubrication system, this innovative approach ensures impeccable transmission accuracy while significantly prolonging the machinery's lifespan. Enjoy superior operational reliability and lasting performance benefits.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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