Product Description
1. Paper Feeding Section:
Dive into the realm of advanced technology with our servo-driven, pressure-free extended paper feeding front edge. This state-of-the-art design abolishes the need for conventional paper guide rubber rollers and embossing rollers, offering seamless cardboard transition to the printing roller through innovative front edge vacuum technology. The synchronized power input gear magnificently aligns with the vacuum paper guide wheel's outer circle, simplifying operations and extending auxiliary paper feeding time, thereby ensuring hassle-free adjustments and peak performance.
Our paper feeding section features the renowned French Martin front edge paper feeding structure. The tilting tabletop gracefully lifts to facilitate paper feeding, while the intelligently crafted design, low at the front and high at the back, reduces the risk of paper jams and cardboard damage. Perfectly tailored for single and curved corrugated cardboard, the Martin bellows' snail-type suction blower delivers concentrated power, especially effective for high-strength and heavy cardboards, ensuring impeccable alignment. A light-pressure bearing wheel frame design supports towering cardboard stacks, significantly reducing weight load and augmenting bellows speed efficiency.
Our groundbreaking pressure-free front edge paper feeding system triumphantly addresses and resolves the issue of cardboard damage caused by traditional paper guide rubber rollers. It offers an almost guaranteed preservation of up to 100% of the cardboard's physical attributes, providing carton manufacturers with expansive and versatile paper use choices. By doing away with the conventional roller mechanism, it ensures the safeguarding of all cardboards during transportation, achieving unmatched results that set us apart from other systems.
1. Machine Clutch:
1) Safety takes precedence with our electric control machine clutch. A persistent alarm bell chimes during movement, ensuring operator security remains uncompromised, setting a new standard for operational safety.
2) Pneumatic Interlocking Device:
3) Our main motor and fan employ cutting-edge variable frequency motors and controllers, which bolster energy efficiency and facilitate smooth initiations. With a motor start protection device in place, reliability is assured and confidence is built.
2. Front Edge Paper Feeding System:
1) The system showcases suction-assisted paper feeding with a robust 7.5KW adjustable fan, adapting air volume according to the cardboard's bend for flawless operations.
2) Utilizing a powerful cylinder-driven mechanism, paper lifting and dropping become swift and efficient, transforming the handling process.
3) Revel in the convenience of one-button electric adjustments for side, front, and rear baffles, simplifying operations.
4) Featuring Taiwan's super-resistant front edge paper feeding wheel, this system promises unmatched durability and exceptional wear resistance, ensuring longevity.
5) Opt for continuous or interval paper feeding with our adaptable interval paper feeding device, tailored precisely to your operational requirements.
6) The intuitive seven-inch computer touch screen control not only displays production volume and counting alerts but also enhances operational efficiency and user experience.
3. Automatic Zeroing Device:
1) Both paper feeding and die-cutting units feature sophisticated electric and automatic zeroing, ensuring precision and unparalleled ease.
2) For general carton applications, our automatic zeroing device performs two trial prints for precise positioning, significantly minimizing cardboard waste, maximizing efficiency.
4. Dust Removal Device:
1) Our innovative brush dust removal device in the paper feeding section effectively purges impurities from the cardboard's printed surface, thereby elevating print quality to new heights.
2) With an impressive storage order capacity of up to 999, our system guarantees precise and efficient automatic alignment, ensuring seamless operations.
3) Benefit from the simplicity of one-key alignment and slot size adjustment, making it easier and more efficient to use.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) This component is precision-crafted with an outer diameter measuring 395mm, extending to 405mm inclusive of the plate's outer diameter, offering optimal functionality and performance.
2) Exhibiting a masterful finish, the steel pipe's surface is meticulously ground and enveloped in a hard chrome plating layer, ensuring unparalleled longevity and resistance.
3) With its expertly implemented balance correction, this machine guarantees a seamless and uninterrupted operation, ensuring your production line runs smoothly at all times.
4) Featuring a sophisticated ratchet fixed plate rolling shaft, this design enhances both stability and precision, elevating the accuracy of every operation.
5) Equipped with a versatile full plate hanging slot, crafted specifically for accommodating 9mm hanging plate strips, this feature offers unparalleled versatility and ease of use.
6) Experience unparalleled convenience with the electrically controlled foot switch, simplifying the loading and unloading of printing plates while providing smooth forward and reverse rotation.
2. Printing roller:
1) With an outer diameter of 159mm, this component exemplifies precision and functionality, designed to meet the highest standards of production excellence.
2) Crafted with a finely ground surface and enveloped in hard chrome plating, the steel pipe exemplifies exceptional durability and a polished, premium finish.
3) Masterfully performed balance correction facilitates smooth and consistent operation, ensuring exceptional results with every print.
4) Provides a versatile manual adjustment of the printing roller's gap dial, offering a precision adjustment range from 0-12mm for immaculate printing accuracy.
3. Upper and lower rollers for paper feeding:
1) The upper roller, with a robust outer diameter of 99mm and crafted from thick-walled steel, includes a swift-adjustment paper guide wheel, ensuring seamless and efficient paper handling.
2) The lower roller, boasting an outer diameter of 156mm, is constructed from thick-walled steel pipe, its ground surface and hard chrome plating deliver unmatched durability and optimal performance.
3) Manual adjustment of the paper feeding roller's gap dial is available, providing a precision adjustment range of 0-12mm for flawless paper feeding.
4. Steel anilox roller
1) This roller features an outer diameter of φ213, with mesh numbers ranging from 180 to 260, allowing for customizable performance to meet diverse printing needs.
2) The expertly ground steel tube surface, with precisely pressed mesh, and hard chrome plating, ensures exceptional inking performance and longevity.
3) Balance correction is performed to ensure smooth, uniform inking with consistent dot quality, resulting in premium printing.
4) Incorporating a wedge overrunning clutch, the anilox roller ensures even ink distribution and effective cleaning, maintaining high-quality output.
5) Empowers users with manual adjustment of the anilox gap dial for precise control, offering mastery over the inking process.
5. Rubber roller:
1) With an outer diameter of φ200mm, the rubber roller is engineered for efficient ink transfer, optimizing the printing process.
2) The roller's steel pipe is meticulously wrapped in wear-resistant rubber and expertly balanced, promising maximum durability during operation.
3) Specialized grinding in both middle and high areas of this roller ensures superior ink transfer, delivering outstanding and consistent printing results.
4) Precision-measured rubber hardness, set between 60-65 degrees, ensures optimal resilience and exceptional performance.
5) The Yunmo motor, paired with a silent motor, provides whisper-quiet and highly efficient operation, enhancing the working environment.
6. Phase adjustment mechanism:
1) Boasting a sophisticated planetary gear structure, this mechanism ensures precise operational control for flawless printing adjustments.
2) Enjoy the convenience of electrically controlled printing phase adjustment, featuring a 360-degree digital interface for on-the-fly adjustments during or after operation.
3) Offers electric lateral position adjustment with a fine-tuning range of ±10mm, ensuring precise alignment for superior printing outcomes.
7. Ink circulation
1) Equipped with a state-of-the-art pneumatic diaphragm pump, this ink circulation mechanism guarantees a stable ink supply and effortless maintenance, ensuring smooth operation.
2) An efficient ink filter is incorporated to effectively remove impurities, maintaining pristine ink quality for exceptional print results.
8. Printing phase fixing device:
1) This advanced device is equipped with an electromagnetic clutch brake, meticulously engineered for unparalleled precision control during every operation.
2) When phase adjustments are necessary, the innovative brake mechanism securely locks the machine in place, preserving the original gear position with exceptional reliability.
9. Oil supply device:
1) A state-of-the-art mechanical oil pump ensures a steady and consistent circulation of oil, facilitating seamless and uninterrupted machine operation.
2) The sophisticated circulating oil system guarantees even inking of gears and maintains balanced oil levels across all groups, thereby optimizing machine performance.
Three-die cutting section
1. Die roller (lower roller)
1) With a remarkable outer diameter of φ360mm (excluding die), this precision-engineered component promises optimal performance and reliability.
2) Forged from sturdy cast steel, its surface is skillfully ground and enhanced with a hard chrome plating, ensuring lasting durability.
3) Precisely balanced for adjustments, this feature bolsters stability during operation, guaranteeing consistent and exemplary results.
4) Features meticulously spaced die fixing screw holes at 50mm*50mm intervals, ensuring effortless operation and setup.
5) Engineered to accommodate a die height of 25.4mm, offering remarkable versatility in application.
6) Efficiently capable of die cutting up to 16mm thickness for three-layer boards and 13mm-15mm for five-layer boards, making it adaptable to a wide range of needs.
2. Rubber pad roller (upper roller)
1) The outer wall features a robust dimension of φ388.9mm, providing sturdy support and precision.
2) Crafted from premium cast steel, its surface is expertly ground and finished with hard chrome plating for prolonged longevity.
3) Balanced adjustments enhance stability, ensuring consistent and reliable operations throughout its use.
4) Equipped with electric gap adjustment alongside the die roller, delivering precision control and efficiency.
5) The pad boasts a precise thickness of 8mm, with an outer diameter of φ404.9mm and a width of 250mm, providing exceptional coverage.
3. Transverse movement and repair device:
1) With a mechanical transverse movement of 40mm and a floating device, it automatically compensates for line speed, ensuring uniform die-cutting pad wear and maximizing service life.
2) The advanced electric repair device significantly enhances pad reuse, enabling each pad to be repaired 3-4 times, thus maximizing efficiency.
3) The innovative pneumatic automatic separation device for the die-cutting roller minimizes pad wear, remarkably extending its service life.
4. Plate-free fixture:
1) This multifunctional fixture streamlines processes by enabling rapid die-cutting interchange without the need for templates for standard boxes.
2) Delivers results equivalent to thin knife slotting, substantially reducing production costs.
3) With 13 servo motors, it facilitates electronic adjustments of pre-pressure, pressure line, and plate-free knife ring size (knife line separation structure). Input the cardboard's dimensions for effortless one-key slotting size adjustments, underscoring efficiency and convenience.
4. Transmission gear:
1. Constructed from 40Cr high-quality alloy steel, this gear is tempered, ground, and nitrided for superior strength and durability.
2. Demonstrating six-level precision, this component operates smoothly and quietly with hardness ranging from HRC55-60, offering long-lasting, low-wear performance that maintains printing color accuracy over time.
3. Experience unparalleled performance with our state-of-the-art keyless connection technology, featuring an expansion sleeve that unites all transmission components seamlessly. This pioneering design eradicates connection gaps, ensuring flawless high-speed operations even under substantial torque demands.
5. Advanced Oil Supply Device:
1) Our cutting-edge system is equipped with a mechanical oil pump, delivering a dependable oil supply cycle that guarantees smooth and uninterrupted functioning.
2) Benefit from our innovative circulation oil supply mechanism, meticulously designed to provide consistent gear lubrication and maintain optimal oil levels across all groups, enhancing both the longevity and efficiency of the system.
3) Utilizing a sophisticated closed spray lubrication system, this technique assures precise transmission performance and significantly prolongs the machinery's lifespan.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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