Product Description
1. Paper Feeding Section:
Unleash the power of modernity with our state-of-the-art servo pressure-free extended paper feeding front edge. This groundbreaking design eradicates the need for outdated paper guide rubber rollers and embossing rollers. Witness cardboard glide flawlessly to the printing roller through revolutionary front edge vacuum technology. Our synchronized power input gear aligns impeccably with the vacuum paper guide wheel's outer circle, simplifying your processes while extending auxiliary paper feeding time, promising effortless adjustments and peak performance.
Discover excellence in our paper feeding section, featuring the prestigious French Martin front edge paper feeding structure. The table's ingenious tilt allows for seamless paper feeding, with a front-low, back-high design that slashes the risk of jams and damage. Perfectly crafted for single and curved corrugated cardboard, the Martin bellows' snail-type suction blower delivers focused power for high-strength cardboard, ensuring flawless alignment. Innovatively designed with a light-pressure bearing wheel frame, it supports towering cardboard stacks and amplifies bellows speed efficiency.
Our game-changing pressure-free front edge paper feeding system resolves the age-old problem of cardboard damage from traditional rollers. It virtually guarantees near-total preservation of your cardboard's physical integrity, offering carton manufacturers unparalleled options in paper selection. By eliminating the antiquated roller mechanism, it protects all cardboards during transit, achieving results unattainable by other systems.
1. Machine Clutch:
1) Our electric control machine clutch prioritizes safety. It features a continuous alarm bell during movement, ensuring the operator's security is never at risk.
2) Pneumatic Interlocking Device:
3) Our main motor and fan incorporate cutting-edge variable frequency motors and controllers. They champion energy efficiency and facilitate seamless startups, bolstered by a motor start protection device that guarantees unwavering reliability.
2. Front Edge Paper Feeding System:
1) With suction-assisted paper feeding powered by an adjustable 7.5KW fan, our system fine-tunes air volume based on cardboard curvature for smooth operations.
2) Utilizing robust cylinder-driven paper lifting and dropping, this system ensures swift and efficient handling of all materials.
3) Revel in the ease of one-button electric adjustments for side, front, and rear baffles, streamlining your workflow.
4) Outfitted with Taiwan's super-resistant front edge paper feeding wheel, it delivers unparalleled durability and resistance to wear.
5) Our versatile interval paper feeding device offers the flexibility of continuous or interval paper feeding, catering to your specific requirements.
6) The easy-to-use seven-inch computer touch screen control displays production volume and counting alerts, boosting operational efficiency.
3. Automatic Zeroing Device:
1) Featuring electric and automatic zeroing in both paper feeding and die-cutting units, we ensure precision and simplicity.
2) For general carton tasks, our automatic zeroing device provides two trial prints for pinpoint accuracy, significantly minimizing cardboard waste.
4. Dust Removal Device:
1) Our brush dust removal device in the paper feeding section expertly eradicates impurities from the cardboard's printed surface, enhancing print quality to new heights.
2) With a storage order capacity of up to 999, our system guarantees precision and efficient automatic alignment.
3) Delight in the simplicity of one-key alignment and slot size adjustments, which elevate ease of use.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) Crafted with meticulous precision, the outer diameter of this component measures 395mm, extending to 405mm with the plate's outer diameter, ensuring optimal functionality.
2) The steel pipe boasts a masterful finish, its surface meticulously ground and adorned with a hard chrome plating layer, promising superior durability and resistance.
3) With expert balance correction, this machine guarantees seamless and uninterrupted operation, ensuring your production line runs smoothly at all times.
4) Designed with a ratchet fixed plate rolling shaft, this feature enhances stability and precision, elevating the overall operational efficiency.
5) Equipped with a comprehensive full plate hanging slot, perfectly engineered for 9mm hanging plate strips, offering unmatched versatility and ease of use.
6) Experience effortless loading and unloading of printing plates with our electrically controlled foot switch, allowing smooth forward and reverse rotation for optimal user convenience.
2. Printing roller:
1) This component features an outer diameter of 159mm, showcasing precision in both design and functionality for superior performance.
2) Boasting a finely ground steel pipe surface sheathed in hard chrome plating, this roller exemplifies durability coupled with a polished finish for long-lasting performance.
3) Expertly performed balance correction facilitates smooth, consistent operation, delivering exceptional printing results every time.
4) Offers manual adjustment of the printing roller's gap dial, with a versatile range from 0-12mm, ensuring precision in every print job.
3. Upper and lower rollers for paper feeding:
1) The upper roller, with a robust outer diameter of 99mm, crafted from thick-walled steel pipe, includes a quick-adjustment paper guide wheel for seamless and efficient paper handling.
2) The lower roller, featuring a 156mm outer diameter, is constructed from thick-walled steel pipe with a ground surface and hard chrome plating, ensuring durability and peak performance.
3) Manual adjustment of the paper feeding roller's gap dial is available, offering a precise adjustment range from 0-12mm for optimal paper handling.
4. Steel anilox roller
1) Boasting an impressive outer diameter of φ213, this roller offers mesh numbers in 180, 200, 220, 240, and 260, providing customizable performance to meet diverse printing needs.
2) The steel tube's surface is expertly ground, with precisely pressed mesh, then ground again and hard chrome plated, ensuring exceptional inking performance.
3) Balance correction ensures smooth, uniform inking, producing consistent dots for premium printing quality on every project.
4) The anilox roller is equipped with a wedge overrunning clutch, designed to evenly distribute and clean ink, enhancing printing effectiveness.
5) Allows for manual adjustment of the anilox gap dial, providing precise control over the inking process for optimal results.
5. Rubber roller:
1) The rubber roller, with a refined outer diameter of φ200mm, is optimized for efficient ink transfer, enhancing your printing output.
2) This roller's steel pipe, expertly wrapped in wear-resistant rubber, is balanced for maximum durability and sustained performance.
3) Specialized grinding in the middle and high areas ensures this roller provides superior ink transfer, leading to outstanding printing results.
4) With precisely measured rubber hardness between 60-65 degrees, this roller ensures optimal resilience and top-tier performance.
5) The innovative Yunmo motor, equipped with a silent motor, offers quiet and efficient operation, enhancing the working environment.
6. Phase adjustment mechanism:
1) Featuring a sophisticated planetary gear business structure, this mechanism ensures precise operational control for enhanced accuracy.
2) The printing phase adjustment is electrically controlled with a 360-degree digital interface, allowing for seamless adjustments during both operation and stoppages.
3) Electric lateral position adjustment, with a fine-tuning range of ±10mm, offers precise alignment, ensuring accuracy in every printing task.
7. Ink circulation
1) Equipped with a pneumatic diaphragm pump, this ink circulation mechanism ensures a stable ink supply and effortless maintenance for uninterrupted operations.
2) An integrated ink filter efficiently removes impurities, maintaining pristine ink quality for superior print results.
8. Printing phase fixing device:
1) At the heart of precision control, our device features an electromagnetic clutch brake, expertly designed to ensure impeccable accuracy and finesse during operation.
2) For phase adjustments, our robust brake mechanism securely locks the machine, ensuring the original gear position remains steadfast with unparalleled reliability.
9. Oil supply device:
1) Experience seamless machine operation with our mechanical oil pump, engineered to deliver a consistent and uninterrupted oil supply circulation.
2) The advanced circulating oil supply system meticulously inks gears and balances oil levels across all groups, amplifying performance to its peak.
Three-die cutting section
1. Die roller (lower roller)
1) With a commanding outer diameter of φ360mm (exclusive of die), this precision-engineered component is designed for stellar performance.
2) Forged from sturdy cast steel, the surface is expertly ground and reinforced with hard chrome plating, promising exceptional longevity.
3) Skillfully balanced for optimal adjustment, this feature ensures stability and consistency throughout every operation.
4) Strategically positioned die fixing screw holes at 50mm*50mm intervals simplify operation and setup, enhancing efficiency.
5) Designed to accommodate a die height of 25.4mm, this feature offers remarkable versatility in application.
6) Capable of effortlessly die cutting thickness of 16mm for three-layer boards and 13mm-15mm for five-layer boards, meeting a wide range of needs with ease.
2. Rubber pad roller (upper roller)
1) With a robust outer wall dimension of φ388.9mm, this component ensures precision and unwavering support.
2) Crafted from premium cast steel, its surface is meticulously ground and fortified with hard chrome plating, ensuring prolonged durability.
3) Enjoy enhanced stability and reliable operations with our expertly balanced adjustments, designed for consistent performance.
4) Features electric gap adjustment with the die roller, offering precision control and heightened efficiency.
5) The pad boasts a specific thickness of 8mm and an outer diameter of φ404.9mm, with a width of 250mm, ensuring superior coverage and performance.
3. Transverse movement and repair device:
1) Enhance longevity with a mechanical transverse movement of 40mm combined with a floating device, enabling automatic line-speed compensation for uniform die-cutting pad wear.
2) Maximize pad efficiency with our electric repair device, designed to significantly increase the reuse rate, allowing each pad to be repaired 3-4 times effortlessly.
3) The pneumatic automatic separation device of the die-cutting roller expertly minimizes pad wear, notably prolonging its service life.
4. Plate-free fixture:
1) Revolutionize your operation with this multifunctional fixture, enabling rapid die-cutting interchange without templates for standard boxes, streamlining processes.
2) Achieve results comparable to thin knife slotting, dramatically reducing production costs while maintaining excellence.
3) Equipped with 13 servo motors, this feature allows electronic adjustments of pre-pressure, pressure line, and plate-free knife ring size. Input the cardboard dimensions for easy one-key slotting size adjustments, emphasizing convenience and precision.
4. Transmission gear:
1. Crafted from 40Cr high-quality alloy steel, this gear is tempered, ground, and nitrided to deliver unmatched strength and resilience.
2. With six-level precision, this component offers smooth, quiet operation, with hardness ranging from HRC55-60, ensuring long-lasting performance that maintains printing color accuracy over time.
3. The innovative keyless connection (expansion sleeve) between all transmission parts removes connection gaps, allowing for consistent high-speed operation even under large torque conditions.
5. Oil supply device:
1) Our system boasts a state-of-the-art mechanical oil pump, which guarantees a dependable and continuous oil supply cycle, ensuring your operations run smoothly without interruptions.
2) The cutting-edge circulation oil supply mechanism is designed to deliver consistent gear lubrication and sustain balanced oil levels across all machinery groups, thereby enhancing durability and operational efficiency.
3) By leveraging a closed spray lubrication system, we ensure exceptional transmission precision, significantly prolonging the lifespan of your machinery.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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