Product Description
1. Paper Feeding Section:
Dive into the realm of advanced technology with our servo pressure-free extended front edge paper feeding system. This pioneering design does away with traditional paper guide rubber and embossing rollers, creating a seamless path for cardboard to glide to the printing roller through the innovative front edge vacuum mechanism. With the synchronized power input gear aligning flawlessly with the vacuum paper guide wheel's outer circle, operations are markedly simplified. This not only extends auxiliary paper feeding time but also ensures hassle-free adjustments and peak performance, revolutionizing your cardboard handling process.
Our paper feeding section is distinguished by the celebrated French Martin front edge paper feeding architecture. The tilting tabletop ingeniously lifts to facilitate seamless paper feeding. Designed with a low front and elevated back, it minimizes paper jams and protects cardboard integrity. Perfect for single and curved corrugated cardboard, the Martin bellows' snail-type suction blower delivers robust power, especially impactful for high-strength and heavy cardboards. This ensures impeccable alignment. The light-pressure bearing wheel frame design adeptly supports towering cardboard stacks, minimizing weight load and amplifying bellows speed efficiency.
This groundbreaking pressure-free front edge paper feeding system brilliantly resolves the issue of cardboard degradation due to paper guide rubber rollers. It guarantees nearly 100% retention of the cardboard's inherent qualities, offering carton manufacturers a wider range of paper choices. By abolishing conventional roller mechanisms, it provides unmatched protection to all cardboards during transit, achieving feats unattainable by other systems.
1. Machine Clutch:
1) Prioritizing safety, our electric control machine clutch includes an alarm bell that rings continuously during movement, ensuring operator safety is never compromised.
2) Pneumatic Interlocking Device:
3) The main motor and fan are equipped with cutting-edge variable frequency motors and controllers, which enhance energy efficiency and ensure smooth starts. With a motor start protection device, reliability is assured.
2. Front Edge Paper Feeding System:
1) Featuring a suction-assisted paper feeding system, it incorporates an adjustable 7.5KW fan, allowing the adaptation of air volume based on cardboard bend for smooth, uninterrupted operations.
2) The system uses powerful cylinder-driven mechanisms for paper lifting and dropping, ensuring rapid and efficient handling.
3) Benefit from the ease of one-button electric adjustments for side, front, and rear baffles, streamlining operational workflow.
4) Our Taiwan-crafted super-resistant front edge paper feeding wheel offers unparalleled durability and wear resistance, setting a new standard.
5) Our versatile interval paper feeding device allows you to opt between continuous or interval paper feeding to best suit your production needs.
6) The intuitive seven-inch computer touch screen offers easy control while displaying production volume and counting alerts, boosting operational efficiency.
3. Automatic Zeroing Device:
1) Both paper feeding and die-cutting units are equipped with electric and automatic zeroing functionalities, ensuring precision and effortless use.
2) For general carton applications, our automatic zeroing device provides two trial prints for exact positioning, significantly reducing cardboard wastage.
4. Dust Removal Device:
1) Our brush dust removal device, located in the paper feeding section, efficiently clears impurities from the cardboard's printed surface, enhancing print quality.
2) With an impressive storage order capacity of up to 999, our system ensures precise and efficient automatic alignment.
3) Enjoy the straightforward process of one-key alignment and slot size adjustment, enhancing ease of use.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) The masterfully crafted outer diameter of this component is 395mm, extending to 405mm when including the plate's outer diameter, to ensure optimal functionality.
2) Featuring a superb finish, the steel pipe's surface is meticulously ground and enveloped in a layer of hard chrome plating, ensuring unmatched longevity and resistance.
3) Precision-engineered balance correction is expertly executed, ensuring that operations remain flawlessly smooth and uninterrupted, delivering consistent high-performance at all times.
4) The incorporation of a robust ratchet fixed plate rolling shaft stands as a testament to enhanced stability and precise operation, ensuring meticulous accuracy in every task.
5) A thoughtfully designed full plate hanging slot is adeptly tailored for 9mm hanging plate strips, offering unmatched versatility and effortless usability for diverse applications.
6) Experience seamless loading and unloading of printing plates with the electrically controlled foot switch, which deftly maneuvers forward and reverse rotations effortlessly, ensuring operational ease.
2. Printing roller:
1) With an outer diameter of 159mm, this component is a testament to precision engineering, embodying both exceptional design and optimal functionality.
2) The steel pipe is meticulously ground and enveloped in hard chrome plating, offering a gleaming, durable finish that exemplifies longevity and aesthetic finesse.
3) Skillfully executed balance correction facilitates seamless, consistent operations, culminating in exceptional printing outcomes.
4) Enjoy the convenience of manual adjustment with the printing roller's gap dial, offering a versatile range of 0-12mm, crafted for exactitude in precision printing.
3. Upper and lower rollers for paper feeding:
1) The upper roller, with its 99mm diameter, is a masterful creation of thick-walled steel pipe, complemented by a quick-adjustment paper guide wheel for flawless paper handling.
2) With a 156mm outer diameter, the lower roller is a robust construction of thick-walled steel pipe, meticulously ground and hard chrome-plated, ensuring enduring performance and durability.
3) Enjoy the accuracy of manual adjustment with the paper feeding roller's gap dial, offering a precise and adaptable range from 0-12mm.
4. Steel anilox roller
1) Embodying premium performance, this roller features an outer diameter of φ213, with mesh options ranging from 180 to 260, allowing for customizable and superior performance.
2) The steel tube's surface is masterfully ground, with precision-pressed mesh, followed by meticulous re-grinding and hard chrome plating, enhancing its exceptional inking efficiency.
3) Professional balance correction ensures uniform inking, delivering smooth and consistent dot application, resulting in premium printing quality.
4) The anilox roller is equipped with a wedge overrunning clutch, meticulously designed to ensure even ink distribution and effective cleaning.
5) Manual adjustment of the anilox gap dial offers precise control, ensuring meticulous inking processes tailored to your exact needs.
5. Rubber roller:
1) Designed for optimum efficiency, the rubber roller features an outer diameter of φ200mm, ensuring superior ink transfer capabilities.
2) The roller's steel pipe is expertly encased with wear-resistant rubber, balanced for impeccable durability and operational excellence.
3) Specialized grinding in the middle and high areas enhances the roller's capacity for superior ink transfer, ensuring outstanding print quality.
4) The rubber's hardness is precisely calibrated between 60-65 degrees, optimizing resilience and performance for superior results.
5) The Yunmo motor, integrated with a silent motor, ensures a quiet yet powerful operational experience.
6. Phase adjustment mechanism:
1) Featuring a refined planetary gear business structure, this mechanism ensures precise and controlled operation, enhancing precision and efficiency.
2) Experience seamless electric control with a 360-degree digital interface for printing phase adjustments, operable both during activity and at standstill.
3) Fine-tune your alignment with electric lateral position adjustment, offering an adjustment range of ±10mm for precise calibration.
7. Ink circulation
1) Equipped with a state-of-the-art pneumatic diaphragm pump, providing a stable ink supply and simplifying maintenance, ensuring operational excellence.
2) The integrated ink filter efficiently extracts impurities, maintaining superior ink quality for pristine and vibrant results.
8. Printing phase fixing device:
1) Unleashing precision at every step, the device is equipped with an electromagnetic clutch brake. This advanced feature ensures seamless control during operations, delivering unparalleled accuracy and reliability.
2) Experience unmatched reliability when phase adjustments are necessary. The sophisticated brake mechanism locks the machine securely, preserving the original gear position with exceptional precision.
9. Oil supply device:
1) Engineered for excellence, a mechanical oil pump ensures a consistent oil supply, facilitating flawless machine operations.
2) The innovative circulating oil supply system guarantees uniform inking of gears and balanced oil levels across all groups, enhancing machine performance and longevity.
Three-die cutting section
1. Die roller (lower roller)
1) Featuring an impressive outer diameter of φ360mm (exclusive of die), this precision-engineered component ensures superior performance.
2) Constructed from high-grade cast steel, the surface has been precision-ground and fortified with hard chrome plating, ensuring long-lasting durability.
3) Meticulously balanced for seamless adjustments, this ensures stability and consistent results during operation.
4) Strategically spaced die fixing screw holes at 50mm*50mm intervals allow for effortless setup and operation.
5) Adaptable to various applications, it is designed to accommodate a die height of 25.4mm.
6) Capable of cutting through a die thickness of 16mm for three-layer boards and 13mm-15mm for five-layer boards, meeting diverse production requirements.
2. Rubber pad roller (upper roller)
1) With an imposing outer wall dimension of φ388.9mm, it provides robust support and precision.
2) Crafted from premium cast steel and finished with a ground surface and hard chrome plating, it promises outstanding longevity.
3) Balanced for enhanced stability, it delivers reliable and consistent operations.
4) Features electric gap adjustment with the die roller, offering precision control and operational efficiency.
5) The pad's thickness is a precise 8mm, with an outer diameter of φ404.9mm and a width of 250mm, ensuring comprehensive coverage.
3. Transverse movement and repair device:
1) The mechanical transverse movement of 40mm, coupled with a floating device, allows automatic compensation for line speed, ensuring uniform die-cutting pad wear and maximizing service life.
2) An electric repair device boosts the reuse rate of pads, enabling each to be repaired 3-4 times, significantly enhancing efficiency.
3) The pneumatic automatic separation device of the die-cutting roller minimizes pad wear, remarkably prolonging its service life.
4. Plate-free fixture:
1) This versatile fixture facilitates rapid die-cutting interchange without templates for standard boxes, greatly streamlining the process.
2) Successfully achieves results akin to thin knife slotting, substantially reducing production costs.
3) Equipped with 13 servo motors, this cutting-edge feature allows for electronic adjustments of pre-pressure, pressure line, and plate-free knife ring size (knife line separation structure). By simply inputting the cardboard's dimensions, it offers one-key slotting size adjustments, prioritizing convenience and efficiency.
4. Transmission gear:
1. Crafted from 40Cr high-quality alloy steel, this gear undergoes tempering, grinding, and nitriding to achieve exceptional strength and durability.
2. Offering a six-level precision, this gear operates smoothly and quietly, with hardness levels of HRC55-60. Enjoy long-lasting, low-wear performance that maintains the accuracy of printing colors over time.
3. With cutting-edge innovation, this remarkable machinery incorporates a keyless connection via an expansion sleeve across all transmission parts, including shafts and gears. This sophisticated design eliminates any connection gaps, allowing for consistent, high-speed performance even under substantial torque conditions.
5. Advanced Oil Supply Device:
1) Featuring a robust mechanical oil pump, the system ensures an uninterrupted and trustworthy oil supply cycle, enabling smooth and flawless operations.
2) The state-of-the-art circulation oil supply mechanism precisely lubricates gears and maintains balanced oil levels across all components, significantly enhancing both longevity and operational efficiency.
3) By utilizing a pioneering closed spray lubrication system, this method assures impeccable transmission accuracy while significantly extending the machinery's lifespan.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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