Product Description
1. Paper Feeding Section:
Experience the pinnacle of technological advancement with our servo pressure-free extended paper feeding front edge. This state-of-the-art design revolutionizes traditional methods by eliminating the need for cumbersome paper guide rubber rollers and embossing rollers. Witness the effortless journey of cardboard, guided seamlessly to the printing roller through the cutting-edge front edge vacuum technology. Our synchronized power input gear flawlessly aligns with the vacuum paper guide wheel's outer circle, simplifying operations and expanding auxiliary paper feeding time. This ensures hassle-free adjustments and performance that is second to none.
Our paper feeding section shines with the prestigious French Martin front edge paper feeding structure. Its ingeniously tilting tabletop lifts with grace to aid in smooth paper feeding. The design is a masterstroke-low at the front and high at the back-minimizing any risk of paper jams or cardboard damage. Perfectly suited for single and curved corrugated cardboard, the Martin bellows' snail-type suction blower delivers concentrated power. This concentrated power is especially effective for high-strength and heavy cardboards, ensuring immaculate alignment. Furthermore, the light-pressure bearing wheel frame design supports substantial cardboard stacks, reducing weight load while amplifying bellows speed efficiency.
Our groundbreaking pressure-free front edge paper feeding system is a triumph in addressing cardboard damage issues posed by paper guide rubber rollers. Offering preservation of up to 100% of cardboard's physical attributes, this system empowers carton manufacturers with a broader array of paper choices. By eliminating traditional roller mechanisms, it safeguards all cardboards throughout transportation, achieving what others simply can't.
1. Machine Clutch:
1) Safety is at the forefront with our electric control machine clutch, meticulously designed to ensure operator security. As a testament to our commitment, an alarm bell rings continuously during movement, guaranteeing peace of mind.
2) Pneumatic Interlocking Device:
3) Our main motor and fan are equipped with cutting-edge variable frequency motors and controllers, promoting unparalleled energy efficiency and smooth operations. With a motor start protection device, the reliability of our machinery is unwavering.
2. Front Edge Paper Feeding System:
1) Featuring advanced suction-assisted paper feeding, this system boasts an adjustable 7.5KW fan that dynamically adapts air volume according to cardboard bend, ensuring seamless operational flow.
2) Harnessing the power of robust cylinder-driven paper lifting and dropping, this system guarantees swift and efficient handling.
3) Discover the ease of one-button electric adjustments for side, front, and rear baffles, offering unmatched convenience.
4) Equipped with Taiwan's super-resistant front edge paper feeding wheel, this system stands as a paragon of durability and wear resistance.
5) Experience the flexibility of choosing between continuous or interval paper feeding with our versatile interval device, tailored perfectly to suit your specific requirements.
6) The intuitive seven-inch computer touch screen control enhances operational efficiency by displaying production volume and counting alerts with precision.
3. Automatic Zeroing Device:
1) Precision and ease define our electric and automatic zeroing in both paper feeding and die-cutting units, ensuring consistent excellence.
2) For general carton applications, our automatic zeroing device offers the precision of two trial prints for exact positioning, significantly curbing cardboard waste.
4. Dust Removal Device:
1) Our brush dust removal device effectively purges impurities from the cardboard's printed surface, delivering exceptional print quality.
2) With a formidable storage order capacity of up to 999, our system ensures precise and efficient automatic alignment.
3) Enjoy the simplicity and user-friendliness of one-key alignment and slot size adjustment, enhancing overall ease of use.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) The outer diameter of this precision masterpiece measures 395mm, and with the plate's outer diameter included, it extends magnificently to 405mm, ensuring optimal functionality.
2) Flaunting a masterfully finished steel pipe, its surface is meticulously ground and encased in hard chrome plating, ensuring unparalleled longevity and resistance.
3) Our expertly implemented balance correction ensures seamless and uninterrupted operation, epitomizing reliability and efficiency at all times.
4) Engineered with a ratchet fixed plate rolling shaft, this feature enhances operational stability and precision, setting a new standard in performance.
5) Equipped with a comprehensive full plate hanging slot, meticulously designed for compatibility with 9mm hanging plate strips, this feature offers unparalleled versatility and effortless usability.
6) Simplifying the process of loading and unloading printing plates, our electrically controlled foot switch provides smooth forward and reverse rotation, ensuring user-friendly operation.
2. Printing roller:
1) With an outer diameter of 159mm, this component stands as a testament to precision engineering, offering exceptional design and functionality.
2) The surface of the steel pipe is expertly ground and enveloped in hard chrome plating, showcasing durability and a refined aesthetic.
3) Balance correction is skillfully executed to facilitate smooth, consistent operation, delivering exceptional results every time.
4) The printing roller's gap dial allows for manual adjustment, providing a versatile range from 0-12mm, enabling precision printing with ease.
3. Upper and lower rollers for paper feeding:
1) The upper roller, with a substantial outer diameter of 99mm, is crafted from robust thick-walled steel pipe and features a quick-adjustment paper guide wheel for seamless paper handling.
2) With an outer diameter of 156mm, the lower roller is constructed from thick-walled steel pipe, boasting a ground surface and hard chrome plating for durability and optimal performance.
3) Manual adjustment of the paper feeding roller's gap dial is possible, offering an exact adjustment range of 0-12mm, ensuring precision in paper handling.
4. Steel anilox roller
1) With an impressive outer diameter of φ213, this roller offers mesh numbers in 180, 200, 220, 240, and 260, allowing for customizable performance tailored to your needs.
2) The surface of the steel tube is expertly ground, with the mesh precisely pressed and finished with hard chrome plating, ensuring exceptional inking performance.
3) Balance correction ensures smooth, uniform inking, providing consistent dots and a premium printing quality that meets the highest standards.
4) Designed with a wedge overrunning clutch, the anilox roller evenly distributes and effectively cleans ink, enhancing overall printing efficiency.
5) Facilitating manual adjustment of the anilox gap dial, this feature offers precise control over the inking process, ensuring top-notch results.
5. Rubber roller:
1) Featuring an outer diameter of φ200mm, the rubber roller is optimized for efficient ink transfer, ensuring maximum performance.
2) Wrapped with wear-resistant rubber and expertly balanced, the roller's steel pipe is designed for maximum durability and long-lasting operation.
3) With specialized grinding in the central and elevated areas, this roller guarantees superior ink transfer, delivering outstanding printing results.
4) The rubber hardness is precisely calibrated between 60-65 degrees, offering optimal resilience and unmatched performance.
5) The Yunmo motor, equipped with a silent motor, ensures quiet and efficient operation, providing a serene working environment.
6. Phase adjustment mechanism:
1) Featuring an advanced planetary gear business structure, this mechanism ensures precise operational control and enhances overall efficiency.
2) The printing phase adjustment is electrically controlled with a 360-degree digital interface, allowing for seamless adjustments during operation or when stopped.
3) Electric lateral position adjustment is available, offering a refined tuning range of ±10mm for precise alignment, ensuring impeccable accuracy.
7. Ink circulation
1) Equipped with a pneumatic diaphragm pump, this mechanism guarantees a stable ink supply and effortless maintenance, offering peace of mind.
2) An ink filter is incorporated to efficiently remove impurities, ensuring consistently pristine ink quality for flawless printing results.
8. Printing Phase Fixing Device:
1) Designed with an advanced electromagnetic clutch brake, this state-of-the-art device ensures precision control, guaranteeing seamless operation and impeccable accuracy in printing tasks.
2) When any phase adjustments are required, the brake mechanism impeccably locks the machine in place, preserving the original gear position with unparalleled reliability, thus ensuring absolute precision.
9. Oil Supply Device:
1) Featuring a robust mechanical oil pump, this device provides a consistent and smooth oil supply circulation, ensuring the machine operates flawlessly without interruption.
2) The innovative circulating oil supply system guarantees the even distribution of oil across gears, maintaining balanced oil levels across all groups and optimizing the machine's overall performance for superior results.
Three-Die Cutting Section
1. Die Roller (Lower Roller)
1) This precision-engineered component boasts an impressive outer diameter of φ360mm (exclusive of die), ensuring optimal performance during operation.
2) Constructed from high-strength cast steel, the surface is meticulously ground and enhanced with hard chrome plating, guaranteeing lasting durability and resistance to wear.
3) The die roller is expertly balanced for adjustment, enhancing stability and ensuring consistent, top-quality results during operation.
4) Features precisely spaced die fixing screw holes at 50mm*50mm intervals, facilitating ease of operation and efficient setup.
5) Designed to accommodate a versatile die height of 25.4mm, providing adaptability for diverse applications.
6) Capable of die cutting thicknesses of 16mm for three-layer boards and 13mm-15mm for five-layer boards, meeting a variety of cutting needs with precision and adaptability.
2. Rubber Pad Roller (Upper Roller)
1) The outer wall features a robust dimension of φ388.9mm, providing strong support and precision for all operations.
2) Crafted from premium cast steel, with a ground surface and fortified with hard chrome plating, this roller promises unmatched durability and a prolonged lifespan.
3) Balanced adjustments enhance stability, ensuring consistent, reliable operations with every use.
4) Incorporates electric gap adjustment with the die roller, ensuring precision control and increased operational efficiency.
5) The pad's well-calibrated thickness of 8mm, with an outer diameter of φ404.9mm and a width of 250mm, ensures exceptional coverage for optimal results.
3. Transverse Movement and Repair Device:
1) Featuring a mechanical transverse movement of 40mm along with a floating device, it enables automatic compensation for line speed, ensuring uniform die-cutting pad wear and extending the service life to its maximum capacity.
2) The electric repair device significantly enhances pad reuse rates, allowing for 3-4 repairs per pad, thus maximizing operational efficiency and cost savings.
3) The pneumatic automatic separation device for the die-cutting roller minimizes pad wear remarkably, prolonging its service life and ensuring longevity.
4. Plate-Free Fixture:
1) This multifunctional fixture streamlines die-cutting processes by allowing rapid interchange without the need for templates for standard boxes, enhancing operational efficiency.
2) Delivers results equivalent to thin knife slotting, significantly reducing production costs and increasing competitiveness.
3) Equipped with 13 advanced servo motors, it facilitates electronic adjustments of pre-pressure, pressure line, and plate-free knife ring size with a simple input of cardboard dimensions, emphasizing ease of use and convenience.
4. Transmission Gear:
1. Made of premium 40Cr high-quality alloy steel, this gear is expertly tempered, ground, and nitrided, ensuring exceptional strength, durability, and consistent performance.
2. Engineered to six-level precision, this component operates smoothly and quietly, with hardness ranging from HRC55-60, offering enduring, low-wear performance that maintains printing color accuracy over extended use.
3. Experience seamless connectivity with our innovative design that integrates a keyless connection, using a robust expansion sleeve between all transmission components such as shafts and gears. This cutting-edge engineering eliminates the need for connection gaps, empowering the machinery to perform with unwavering consistency, even during high-speed operations under substantial torque pressures.
5. Advanced Oil Supply Device:
1) The system is equipped with a state-of-the-art mechanical oil pump, ensuring a reliable and consistent oil supply cycle that supports uninterrupted and efficient operation.
2) The advanced circulation oil supply mechanism guarantees even lubrication of gears, maintaining optimal oil levels across all units. This not only bolsters the efficiency but also significantly enhances the durability of the machinery.
3) Utilizing a sophisticated closed spray lubrication system, this innovative approach ensures precise transmission accuracy while significantly extending the operational lifespan of the machinery.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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